Showing 27 Gkn jobs in Redditch
Operations Manager - Automotive Manufacturing
Posted 5 days ago
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Job Description
Key Responsibilities:
- Manage all aspects of the manufacturing operations, including production planning, scheduling, resource allocation, and workflow optimization.
- Ensure adherence to stringent quality standards, safety regulations, and environmental policies.
- Lead and motivate a diverse team of production supervisors and associates, fostering a culture of excellence and collaboration.
- Implement and drive Lean Manufacturing principles and methodologies to enhance productivity, reduce waste, and improve efficiency.
- Monitor key performance indicators (KPIs) and implement corrective actions to meet or exceed production targets.
- Collaborate with supply chain, engineering, and quality assurance departments to ensure seamless operations.
- Manage operational budgets, controlling costs and identifying opportunities for cost savings.
- Oversee equipment maintenance and ensure optimal functioning of production machinery.
- Drive continuous improvement projects focused on process enhancement, quality improvement, and operational efficiency.
- Ensure compliance with all health, safety, and environmental (HSE) regulations.
The ideal candidate will possess a Bachelor's degree in Engineering, Operations Management, or a related field, coupled with at least 7 years of progressive experience in manufacturing operations management, preferably within the automotive sector. A strong understanding of Lean manufacturing, Six Sigma principles, and production management techniques is essential. Excellent leadership, team management, problem-solving, and decision-making skills are required. Proven experience in budget management and cost control is necessary. Familiarity with ERP systems and production planning software is advantageous. The ability to work effectively under pressure and drive change within a fast-paced manufacturing environment is crucial. This is a challenging yet rewarding opportunity to shape the future of a key production facility and contribute to the company's ongoing success in the heart of the West Midlands.
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                    Process Engineer - Automotive Manufacturing
Posted 11 days ago
Job Viewed
Job Description
- Analysing manufacturing processes to identify bottlenecks, inefficiencies, and quality issues.
- Developing and implementing process improvements to enhance productivity, reduce costs, and improve product quality.
- Designing and optimising production layouts and workflows.
- Evaluating and recommending new technologies, equipment, and automation solutions.
- Developing and implementing Standard Operating Procedures (SOPs) and work instructions.
- Leading and participating in cross-functional teams to address manufacturing challenges.
- Conducting root cause analysis for production failures and implementing corrective actions.
- Monitoring key performance indicators (KPIs) for manufacturing processes and reporting on performance.
- Ensuring compliance with health, safety, and environmental regulations.
- Providing technical support and training to production staff.
- Collaborating with design and R&D teams to ensure manufacturability of new products.
- Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field.
- Minimum of 3 years of experience in process engineering or manufacturing engineering within a relevant industry (e.g., automotive, aerospace).
- Strong knowledge of lean manufacturing principles (e.g., Six Sigma, Kaizen).
- Experience with process simulation and optimisation tools.
- Proficiency in CAD software and understanding of manufacturing systems.
- Excellent analytical, problem-solving, and decision-making skills.
- Strong project management and communication skills, adaptable to a remote environment.
- Ability to work effectively with diverse teams and stakeholders.
- Familiarity with quality management systems (e.g., ISO 9001, IATF 16949).
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                    Operations Manager - Automotive Manufacturing
Posted 17 days ago
Job Viewed
Job Description
Key Responsibilities:
- Oversee all aspects of the manufacturing process, ensuring targets for quality, safety, and output are met.
- Develop and implement production schedules to meet demand forecasts and customer orders.
- Manage and lead a team of production supervisors and associates, fostering a culture of performance and accountability.
- Implement and monitor lean manufacturing principles and continuous improvement initiatives (e.g., Six Sigma, Kaizen).
- Ensure compliance with all health, safety, and environmental regulations within the production facility.
- Manage inventory levels and coordinate with supply chain for timely material procurement.
- Monitor production performance metrics, identify areas for improvement, and implement corrective actions.
- Oversee equipment maintenance and ensure optimal functioning of machinery.
- Control production costs, seeking opportunities for efficiency gains and waste reduction.
- Collaborate with engineering, quality control, and other departments to resolve production issues.
- Develop and implement training programs for production staff.
- Maintain accurate production records and reports.
- Drive initiatives to improve overall equipment effectiveness (OEE).
- Champion a strong safety culture within the manufacturing environment.
- Bachelor's degree in Engineering, Operations Management, Business Administration, or a related field.
- Minimum of 5 years of experience in manufacturing operations management, preferably within the automotive or a related industry.
- Proven track record of improving operational efficiency, reducing costs, and enhancing product quality.
- Strong knowledge of lean manufacturing principles and continuous improvement methodologies.
- Excellent leadership, team management, and motivational skills.
- Proficiency in production planning and control systems.
- Solid understanding of health, safety, and environmental regulations in a manufacturing setting.
- Strong analytical and problem-solving abilities.
- Excellent communication and interpersonal skills.
- Familiarity with quality management systems (e.g., ISO 9001, IATF 16949).
- Ability to manage budgets and control operational expenses.
- Experience with ERP systems is a plus.
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                    Plant Operations Manager - Automotive Manufacturing
Posted today
Job Viewed
Job Description
Key Responsibilities:
- Direct and manage all plant operations, including production scheduling, resource allocation, and workflow optimization.
- Ensure the plant meets its production targets in terms of volume, quality, and timeliness.
- Implement and enforce strict health and safety standards and procedures to maintain a safe working environment for all employees.
- Drive continuous improvement initiatives, utilizing lean manufacturing principles (e.g., 5S, Kaizen, Six Sigma) to enhance efficiency and reduce waste.
- Manage the plant's budget, controlling costs and ensuring profitability.
- Lead, motivate, and develop a team of production supervisors, team leaders, and line workers.
- Oversee maintenance and repair operations to ensure optimal equipment performance and minimize downtime.
- Collaborate with quality assurance teams to maintain high product quality standards and implement corrective actions when necessary.
- Manage inventory levels and supply chain coordination to ensure smooth material flow.
- Foster a culture of employee engagement, accountability, and teamwork.
- Bachelor's degree in Engineering (Mechanical, Industrial, Manufacturing), Business Administration, or a related field.
- A minimum of 7 years of experience in manufacturing operations management, with a significant portion within the automotive sector.
- Demonstrated experience in managing large production teams and complex manufacturing processes.
- Strong understanding and practical application of lean manufacturing methodologies.
- Proven ability to improve operational efficiency, reduce costs, and enhance product quality.
- Excellent leadership, communication, and problem-solving skills.
- Experience with production planning and control systems (e.g., ERP, MES).
- Knowledge of health and safety regulations in a manufacturing environment.
- Ability to work effectively under pressure and meet tight deadlines.
- Strong decision-making capabilities and a proactive approach to problem resolution.
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                    Senior Process Engineer - Automotive Manufacturing
Posted 1 day ago
Job Viewed
Job Description
- Analyse existing manufacturing processes to identify bottlenecks, inefficiencies, and areas for improvement.
- Develop and implement process optimisation strategies using lean manufacturing and Six Sigma principles.
- Design and oversee the implementation of new production line layouts and workflows.
- Lead cross-functional teams in problem-solving initiatives and continuous improvement projects.
- Develop and maintain Standard Operating Procedures (SOPs) for all manufacturing processes.
- Conduct time and motion studies to improve workflow and reduce cycle times.
- Evaluate and recommend new equipment and technologies to enhance production capabilities.
- Monitor key performance indicators (KPIs) for production efficiency, quality, and cost.
- Ensure all processes comply with health, safety, and environmental regulations.
- Train and mentor junior engineers and production staff on process improvements and best practices.
- Collaborate with R&D and design teams to ensure manufacturability of new product introductions.
- Bachelor's or Master's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a related discipline.
- Minimum of 6 years of experience in process engineering, industrial engineering, or manufacturing operations.
- Proven expertise in lean manufacturing tools and methodologies (e.g., 5S, Kaizen, Value Stream Mapping).
- Certified Lean Six Sigma Green Belt or Black Belt is highly preferred.
- Experience with process simulation software (e.g., Arena, AnyLogic) is a plus.
- Strong understanding of production planning, quality control, and supply chain principles.
- Excellent analytical, problem-solving, and project management skills.
- Proficiency in CAD software is advantageous.
- Strong communication and interpersonal skills, with the ability to influence stakeholders at all levels.
- Experience in the automotive or related manufacturing industry is required.
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                    Senior Process Engineer - Automotive Manufacturing
Posted 2 days ago
Job Viewed
Job Description
Key Responsibilities:
- Analyze existing manufacturing processes to identify bottlenecks, inefficiencies, and areas for improvement.
- Design, develop, and implement new manufacturing processes and technologies to enhance productivity and reduce costs.
- Develop and maintain detailed process documentation, standard operating procedures (SOPs), and work instructions.
- Collaborate closely with cross-functional teams, including R&D, production, quality assurance, and maintenance, to ensure seamless integration of new processes.
- Lead root cause analysis investigations for production issues and implement corrective and preventive actions.
- Utilize statistical process control (SPC) to monitor process performance and identify trends.
- Provide technical guidance and training to production staff and engineers.
- Stay abreast of industry advancements and emerging technologies to recommend innovative solutions.
- Ensure compliance with health, safety, and environmental regulations.
- Contribute to the overall strategic goals of the manufacturing division.
Qualifications and Skills:
- Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or a related discipline. A Master's degree is a plus.
- Proven experience (minimum 5 years) in a process engineering role within a high-volume manufacturing environment, preferably automotive.
- In-depth knowledge of lean manufacturing, Six Sigma (Green Belt or Black Belt certification preferred), and other continuous improvement methodologies.
- Strong analytical and problem-solving skills with a data-driven approach.
- Proficiency in process simulation software and CAD tools.
- Excellent understanding of quality management systems (e.g., ISO 9001, IATF 16949).
- Exceptional communication, interpersonal, and leadership skills.
- Ability to manage multiple projects simultaneously and meet deadlines.
- Familiarity with automation and robotics in manufacturing is advantageous.
- Must be legally authorized to work in the UK.
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                    Head of Operations, Automotive Manufacturing
Posted 5 days ago
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Job Description
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Senior Process Engineer - Automotive Manufacturing
Posted 8 days ago
Job Viewed
Job Description
Responsibilities:
- Analyze existing manufacturing processes to identify areas for improvement in efficiency, quality, and cost-effectiveness.
- Design, develop, and implement new manufacturing processes and technologies.
- Lead cross-functional teams to troubleshoot production issues and implement corrective actions.
- Develop and maintain process documentation, standard operating procedures (SOPs), and work instructions.
- Utilize Lean Manufacturing and Six Sigma methodologies to drive continuous improvement initiatives.
- Oversee the installation, commissioning, and validation of new equipment and production lines.
- Conduct process capability studies and implement Statistical Process Control (SPC).
- Train production staff on new processes and equipment.
- Collaborate with R&D, design, and quality departments to ensure seamless product introduction and manufacturing readiness.
- Monitor key performance indicators (KPIs) for manufacturing processes and report on progress.
- Ensure compliance with health, safety, and environmental regulations.
- Manage project timelines and budgets for process improvement initiatives.
- Stay current with advancements in manufacturing technologies and industry best practices.
- Bachelor's or Master's degree in Mechanical Engineering, Manufacturing Engineering, Chemical Engineering, or a related field.
- Minimum of 7 years of experience in process engineering within a manufacturing environment, preferably in the automotive sector.
- Proven expertise in Lean Manufacturing, Six Sigma (Green or Black Belt certification preferred), and Kaizen methodologies.
- Strong understanding of manufacturing operations, production systems, and quality control principles.
- Experience with process simulation and modeling software.
- Proficiency in CAD software and data analysis tools.
- Excellent problem-solving, analytical, and project management skills.
- Strong communication and interpersonal skills, with the ability to effectively collaborate with diverse teams remotely.
- Experience in automation and robotics in manufacturing is a plus.
- Ability to work independently and take initiative in a remote setting.
- Knowledge of APQP, PPAP, and other automotive quality standards is desirable.
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                    Lead Process Engineer - Automotive Manufacturing
Posted 11 days ago
Job Viewed
Job Description
Responsibilities:
- Design, develop, and optimize manufacturing processes for automotive production.
- Lead and mentor a team of process engineers and technicians.
- Implement lean manufacturing principles and Six Sigma methodologies.
- Conduct process analysis, identify areas for improvement, and implement solutions.
- Manage process engineering projects from conception to implementation.
- Ensure processes comply with quality standards, safety regulations, and environmental requirements.
- Develop and maintain process documentation, including SOPs and P&IDs.
- Collaborate with cross-functional teams (design, production, quality) to resolve issues.
- Troubleshoot and resolve production process problems effectively.
- Drive continuous improvement initiatives across manufacturing operations.
- Bachelor's or Master's degree in Engineering (Mechanical, Industrial, or related field).
- Significant experience as a Process Engineer in automotive manufacturing.
- Proven experience in a lead or supervisory role.
- Expertise in lean manufacturing, Six Sigma, and continuous improvement methodologies.
- Strong analytical and problem-solving skills.
- Proficiency in process simulation and modelling software.
- Excellent understanding of automotive production systems and technologies.
- Experience with process documentation and control systems.
- Strong project management and leadership skills.
- Ability to work effectively in a hybrid remote and on-site environment.
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                    Production Operations Manager - Automotive Manufacturing
Posted 12 days ago
Job Viewed
Job Description
You will be responsible for the strategic planning and execution of production schedules, ensuring timely delivery of high-quality products while managing resources effectively. This includes leading and developing a diverse team of production supervisors and line workers, fostering a culture of safety, performance, and innovation. The role demands a deep understanding of lean manufacturing principles, Six Sigma methodologies, and supply chain dynamics. You will analyze production data, identify bottlenecks, and implement data-driven solutions to enhance productivity and reduce waste. Collaboration with other departments, such as engineering, quality assurance, and logistics, will be crucial to achieving overall business objectives.
Key Responsibilities:
- Develop and implement comprehensive production strategies aligned with company goals.
- Oversee daily production operations, ensuring adherence to schedules, budgets, and quality standards.
- Lead, mentor, and motivate production teams to achieve peak performance and foster a positive work environment.
- Drive continuous improvement initiatives using lean manufacturing and Six Sigma tools.
- Monitor key performance indicators (KPIs) and implement corrective actions as needed.
- Manage production budgets, control costs, and optimize resource allocation.
- Ensure strict adherence to health, safety, and environmental regulations.
- Collaborate with supply chain, engineering, and quality departments to ensure seamless operations.
- Implement and maintain robust quality control processes.
- Manage inventory levels and production planning to meet demand forecasts.
- Bachelor's degree in Engineering, Business Administration, or a related field; Master's degree preferred.
- Minimum of 7 years of progressive experience in manufacturing operations management, preferably in the automotive sector.
- Proven expertise in lean manufacturing, Six Sigma (Green or Black Belt desirable).
- Strong leadership and team management skills with a track record of developing high-performing teams.
- Excellent analytical, problem-solving, and decision-making abilities.
- Proficiency in production planning software and ERP systems.
- Comprehensive understanding of automotive industry standards and best practices.
- Exceptional communication and stakeholder management skills.
- Ability to effectively manage operations and teams remotely.
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