What Jobs are available for Manufacturing in Pengam?

• Manufacture and rework of components (one off and small batch) to support a wide range of development programmes across the RR businesses, primarily focusing on Defence Future Programmes.
• Manufacture of parts to prove new designs and technology through rig test programmes for the defence and civil businesses
• Tooling and fixture design, manufacture and repair where fast turnaround is required for Defence Assembly, Test and Defence Manufacturing.
• Repair of in-service parts removed from engines and modules undergoing Maintenance Repair and Overhaul (MRO) in Bristol. This includes Defence and Marine products
• Manufacturing support for new production assembly where required; e.g. adjusting washers and rework in Original Equipment (OE) manufacture

• Supporting and programming various CNC machines (5 Axis Milling) using CAD-CAM Software (NX Preferable)
• Proactive in Design for Manufacture to influence designs at an early stage to ensure manufacture can be achieved in an optimal manner with consideration for ShadowWorks capabilities.
• Work with interfacing teams, local experts, partners and suppliers to ensure technical aspects of manufacturing processes are understood and accounted for as required
• Develop ShadowWorks manufacturing processes and/or methods of manufacture which are capable of meeting and continuing to meet requirements for safety, quality, cost and lead time. Including the creation, maintenance and control of elements of the Manufacturing Technical Package.
• Resolve technical problems and exercise professional judgement
• Identify and develop opportunities for new or improved manufacturing processes and technologies to meet current or future requirements, utilising lessons learned and sharing best practice
• Plan and manage activities, communicating current status to relevant stakeholders

• Professionally Qualified Engineer (e.g. UK minimum HND/foundation degree or other national equivalent) or equivalent professional experience
• General awareness of Manufacturing Systems and enabling software tools relevant to the business
• General understanding of manufacturing processes relevant to the business
• Experience interpreting maintenance data and engineering drawings (GD&T)
• Excellent interpersonal awareness and communication skills

Company Mission

Nusku is leading the energy transition with a revolutionary new heating system that enables a seamless shift away from gas boilers to a more affordable and greener solution. Our mission is not only to reduce the carbon emissions from the UK's 29 million homes, which currently account for 20% of the UK's CO2 footprint, but also to reshape how people think about home heating. We are driven by innovation and long-term sustainability, developing products that are efficient, reliable and accessible. By bringing breakthrough technology into everyday homes, we aim to improve comfort for our customers, lower energy costs, and accelerate the UK's journey to net zero.

Who you are

We are looking for an engineer who is motivated by purpose and inspired by impact. You see challenges as opportunities, and you're excited to shape how innovative designs can be brought to life at scale. This is your chance to take products from the drawing board to real homes, making a tangible difference to sustainability in the UK. You'll thrive equally in the workshop and in the office, with confidence working across mechanical and electro-mechanical assemblies. Curious, collaborative and analytical, you'll enjoy solving problems, seeing ideas through to completion. You take satisfaction in defining processes and optimising them. Most importantly, you'll want your engineering skills to contribute to a mission that matters—building a greener future.

What the job involves

As Manufacturing Engineer, you will help turn design concepts into tangible products. Responsibilities include:

• Developing prototypes, test rigs, tooling and jigs, and supporting New Product Introduction (NPI).
• Partnering with design and procurement to ensure a Design for Manufacture & Assembly (DFM/DFA) approach, approving CAD and drawings where appropriate.
• Shaping manufacturing strategies, optimising assembly processes, and driving lean improvements.
• Leading PFMEA activities to identify risks and establish controls before manufacture.
• Working with procurement and suppliers to assess, select and improve quality, cost, and manufacturability.
• Investigating non-conforming material or products from the supply chain where required.
• Establishing practices to ensure control and traceability of manufacturing data.
• Supporting compliance and validation work.

How we work

We are a committed team, driven to improve the heat pump experience for our customers and reduce the carbon emissions of home heating. We expect you to share these values and contribute to this mission. This role is predominantly site-based in Bristol, with some domestic travel required to support production processes. Flexible home working is available when appropriate, balancing lifestyle needs with business requirements.

What we're looking for

We are looking for someone with a solid foundation of experience who is ready to apply their skills in a fast growing environment. The following skills and experiences will help you succeed in this role:

Must-haves:

• A minimum of 5 years' experience in manufacturing engineering or NPI.
• Hands-on expertise with mechanical and electro-mechanical assemblies.
• Strong knowledge of DFM/DFA, lean tools, and quality systems (FMEA, SPC, 8D).
• Knowledge of multiple manufacturing and assembly processes, with a good understanding of GF&T requirements for assemblies.

Nice-to-haves:

• Proficiency in CAD interrogation and reading engineering drawings, with experience approving drawings for release.
• A proactive, quality-focused problem-solver who collaborates well and drives results.
• Adaptability to changing work environments and new challenges.
• Background in consumer products, HVAC, or home appliances.

Our culture & benefits

At Nusku, we believe in building an inclusive and supportive workplace where every team member can thrive. We encourage collaboration, curiosity, and continuous learning. As part of our team, you'll enjoy:

• Being part of a mission-driven company tackling one of the UK's biggest sustainability challenges.
• The chance to work with a dynamic and supportive engineering team.
• Flexible working arrangements to balance work and life.
• Opportunities for professional development and career progression as we grow.
• 25 days of holiday each year, plus your birthday off as an extra treat.
• Comprehensive group insurance cover, including life insurance, income protection, and critical illness insurance (subject to standard eligibility criteria).
• Access to a virtual GP service and an employee assistance program for health and wellbeing support.
• A contributory company pension scheme (subject to scheme rules).
• A cycle-to-work scheme to support your health and sustainability goals.

Join us on our journey to transform home heating in the UK and play your part in building a greener, more sustainable future.

Job Types: Full-time, Permanent

Pay: From £35,000.00 per year

Benefits:

• Cycle to work scheme
• Free parking
• Health & wellbeing programme

Work authorisation:

• United Kingdom (required)

Work Location: In person

• Develop and optimize additive manufacturing processes for various technologies (e.g., SLS, FDM, SLA, DMLS).
• Define and validate process parameters to achieve desired material properties and part performance.
• Conduct research and development on new additive manufacturing materials and applications.
• Troubleshoot and resolve process-related issues in production environments.
• Collaborate with design teams to create parts optimized for additive manufacturing (DfAM).
• Implement quality control procedures and standards for additive manufactured parts.
• Work with simulation software to predict and analyze process outcomes.
• Develop and maintain documentation for manufacturing processes, best practices, and training materials.
• Stay current with advancements in additive manufacturing technology, materials, and equipment.
• Lead cross-functional projects to integrate additive manufacturing into existing workflows.

• Bachelors or Master's degree in Mechanical Engineering, Materials Science, Manufacturing Engineering, or a related field.
• 5+ years of hands-on experience in additive manufacturing process development and optimization.
• In-depth knowledge of various additive manufacturing technologies, materials, and post-processing techniques.
• Proficiency in CAD software (e.g., SolidWorks, Fusion 360) and additive manufacturing build preparation software.
• Experience with simulation tools for additive manufacturing is a plus.
• Strong understanding of material science principles and their application in AM.
• Excellent analytical and problem-solving skills.
• Ability to work independently and manage projects effectively in a remote environment.
• Strong communication and collaboration skills.

• Analyze existing manufacturing processes to identify areas for improvement in terms of efficiency, cost reduction, and quality.
• Develop and implement new manufacturing processes and technologies.
• Design, develop, and test manufacturing equipment and tooling.
• Create and maintain detailed process documentation, including work instructions, SOPs, and flowcharts.
• Troubleshoot production issues and implement corrective actions to minimize downtime.
• Collaborate with production teams, R&D, and quality assurance to ensure seamless integration of processes.
• Conduct time and motion studies to optimize workflow and ergonomics.
• Implement lean manufacturing principles and methodologies (e.g., Kaizen, Six Sigma).
• Ensure compliance with health and safety regulations on the production floor.
• Train operators and technicians on new or modified processes.
• Manage and track key performance indicators (KPIs) for manufacturing processes.
• Evaluate and select new equipment and technologies for the manufacturing environment.

• BEng or MEng in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or a related discipline.
• Minimum of 3-5 years of experience in a manufacturing or industrial engineering role.
• Strong understanding of manufacturing processes, materials, and technologies.
• Proven experience with process improvement methodologies (Lean, Six Sigma).
• Proficiency in CAD software (e.g., AutoCAD, SolidWorks) is desirable.
• Excellent analytical, problem-solving, and troubleshooting skills.
• Strong understanding of health, safety, and environmental regulations within a manufacturing setting.
• Effective communication and interpersonal skills, with the ability to work well with cross-functional teams.
• Ability to read and interpret technical drawings and specifications.
• Experience with process simulation or statistical analysis software is a plus.

• Design, develop, and implement new manufacturing processes and equipment.
• Optimize existing production lines for improved efficiency, quality, and cost-effectiveness.
• Implement and manage automation and robotic systems within the manufacturing environment.
• Conduct feasibility studies and pilot projects for new manufacturing technologies.
• Develop and maintain process documentation, including work instructions, BOMs, and flow charts.
• Collaborate with R&D, design, and quality teams to ensure seamless product introduction and improvement.
• Troubleshoot manufacturing issues, identify root causes, and implement corrective actions.
• Lead or participate in continuous improvement initiatives (e.g., Lean Manufacturing, Six Sigma).
• Evaluate and select new manufacturing technologies and equipment suppliers.
• Ensure compliance with health, safety, and environmental regulations.
• Train production staff on new processes and equipment.

• Degree in Manufacturing Engineering, Mechanical Engineering, Electrical Engineering, or a related field.
• Proven experience in advanced manufacturing environments, including automation, robotics, and process optimization.
• Strong understanding of manufacturing principles, including Lean Manufacturing and Six Sigma methodologies.
• Experience with CAD/CAM software and simulation tools.
• Excellent problem-solving and analytical skills.
• Ability to manage multiple projects simultaneously and work effectively in a team.
• Strong communication and interpersonal skills.
• Experience with specific manufacturing technologies relevant to the industry (e.g., CNC machining, additive manufacturing, injection molding) is a plus.
• Familiarity with quality management systems (e.g., ISO 9001).

• Manage and direct all day-to-day manufacturing operations, ensuring production targets are met on time and within budget.
• Develop and implement strategies to optimise production processes, improve efficiency, and reduce costs.
• Oversee workforce planning, scheduling, and performance management for the production team.
• Ensure strict adherence to all health, safety, and environmental regulations.
• Implement and maintain quality control systems to ensure product excellence.
• Collaborate with supply chain, engineering, and R&D departments to ensure seamless operations.
• Drive continuous improvement initiatives using lean manufacturing principles and other methodologies.
• Manage departmental budgets and capital expenditure proposals.
• Investigate production issues, identify root causes, and implement corrective actions.
• Foster a culture of safety, quality, and continuous improvement within the manufacturing environment.
• Train and mentor team leaders and supervisors to enhance their leadership capabilities.

• Proven experience in a senior manufacturing management role, preferably within (specify industry, e.g., automotive, aerospace, consumer goods).
• Strong understanding of manufacturing processes, production planning, and quality management systems.
• Experience with lean manufacturing principles and Six Sigma methodologies.
• Excellent leadership, team management, and communication skills.
• Demonstrated ability to drive operational efficiency and cost reduction.
• Strong financial acumen and budget management experience.
• A degree in Engineering, Manufacturing Management, or a related field.
• Knowledge of health and safety regulations in a manufacturing setting.
• Problem-solving and decision-making expertise.
• Adaptability and the ability to thrive in a fast-paced environment.