4,612 Stress Engineer jobs in the United Kingdom

Senior Stress Engineer

Bristol, South West Rolls Royce

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permanent
Job Description

Job Title: Senior Stress Engineer
Working Pattern: Full time; hybrid (on average three days per week on site)
Working location: Bristol (Filton) / Hybrid

Help shape the next generation of Defence propulsion by leading complex mechanical integrity work across NPI and mature programmes. We will align you at interview to Stress, Critical Parts Lifing or SSD based on your expertise and interests. You'll own critical analyses, guide design decisions, mentor juniors and interface with senior stakeholders, customers and authorities to assure safety, reliability and lifecycle value.

Stress - set analysis strategies across proof/ultimate, LCF/HCF, creep and multi-physics interactions (vibration, thermal, contact), drive design optimisation and champion modelling best practice from concept to in-service/repair/disposal.
Critical Parts Lifing - define and maintain lifing methodologies for safety-critical hardware, blending fracture mechanics, probabilistic/statistical approaches and field data; partner across design/manufacture/maintenance and with customers on usage profiles.
SSD - lead whole-engine modelling and decision-making on static/dynamic behaviour (rotordynamics, vibration/balance) and extreme events (e.g., FBO); mature WEMM fidelity, correlate test data to predictions and steer system-level trade-offs.

Why Rolls-Royce?

Rolls-Royce is one of the most enduring and iconic brands in the world and has been at the forefront of innovation for over a century. We design, build and service systems that provide critical power to customers where safety and reliability are paramount.

We are proud to be a force for progress, powering, protecting and connecting people everywhere.

We want to ensure that the excellence and ingenuity that has shaped our history continues into our future and we need people like you to come and join us on this journey.

You'll be joining our Defence business in Bristol, influencing programmes and standards that set the bar for mechanical integrity across our portfolio.

You'll lead technically significant work packages, shape methods and tools, and contribute to certification and in-service safety cases. We support professional registration and provide access to technical communities, specialist training and progression into specialist/management paths. You'll have broad stakeholder exposure with clear impact on programme milestones.

What we offer

We offer excellent development opportunities, a competitive salary, and exceptional benefits. These include bonus, employee support assistance and employee discounts.
Your needs are as unique as you are. Hybrid working is a way in which our people can balance their time between the office, home, or another remote location. It's a locally managed and flexed informal discretionary arrangement. As a minimum we're all expected to attend the workplace for collaboration and other specific reasons, on average three days per week.

What you will be doing

With this attractive opportunity you will get a chance to:
Lead mechanical integrity strategies and reviews; set analysis plans and make balanced, evidence-based recommendations.
Oversee/high-end analyses and tests (rig/engine), ensuring robust model validation and test correlation; sign-off where delegated.
Develop/improve methods, FE models and toolchains (e.g., ANSYS, ABAQUS, MSC Nastran; WEMM in SSD), including automation and design-space/optimisation workflows.
Mentor junior engineers and coordinate multi-discipline delivery to cost/schedule/quality; engage with customers, authorities and certification.

Who we're looking for

At Rolls-Royce we put safety first, do the right thing, keep it simple and make a difference. These principles form the behaviours that guide us and are an essential component of our assessment process. They are the fundamental qualities that we seek for all roles.

To be successful in this role you will need to:
Bring significant experience in mechanical integrity within aero/propulsion or equivalent high-integrity domain (typically 5+ years), with mastery in either Stress, Lifing or SSD.
Demonstrate advanced expertise in stress/FEA (static/dynamic), fracture & fatigue, or whole-engine dynamics (rotordynamics/vibration/FBO) and test correlation.
Show strong materials and fracture mechanics understanding, statistics/probabilistics for lifing, and sound systems engineering judgement.
Communicate complex analyses clearly to senior stakeholders/customers/regulators; influence design and programme decisions.

We are an equal opportunities employer. We're committed to developing a diverse workforce and an inclusive working environment. We believe that people from different backgrounds and cultures give us different perspectives which are crucial to innovation and problem solving. We believe the more diverse perspectives we have, the more successful we'll be. By building a culture of caring and belonging, we give everyone who works here the opportunity to realise their full potential.

We welcome applications from people with a refugee background.

You can learn more about our global Inclusion strategy at Our people

To work for the Rolls-Royce Defence business you may need to hold a Security Check (SC) clearance. Rolls-Royce will support the application for Security Clearance if you do not currently already have this in place. Due to the nature of work the business conducts and the protection of certain assets, for some roles we can only progress applications from UK nationals or, in MoD-approved cases, dual nationals.

Job Category

Mechanical Systems

Posting Date

11 Aug 2025; 00:08

Posting End Date

30 Aug 2025PandoLogic. Keywords: Stress Engineer, Location: Bristol, ENG - BS2 9NX
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Stress Engineer

Hampshire, South East £55 - £60 Hourly Manpower UK Ltd

Posted 9 days ago

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contract

Role: Stress Engineer

Location: Farnborough

Duration: 12 months (Likely extensions) (Possibility for perm)

Rate: 60 per hour (Via Umbrella, Inside IR35)

We are looking for an enthusiastic Senior Stress and Structural Analysis Engineer to work as part of a multi-disciplined team of engineers to develop modifications and trials installations to the QinetiQ fleet of aircraft (both fixed wing and rotorcraft) and customer's aircraft to defined customer requirements. The role will require Finite Element Analysis, hand calculation and compilation of reports, as well as on aircraft surveys and tests to Stress Office and AEC processes to certify the designs to Regulatory Specifications. The role is for an experienced senior engineer with a minimum of 5 years' experience working on aerospace products and/or aircraft modifications.

Candidates with experience as a Compliance Verification Engineer (CVE) for a CAA / EASA 21J and/or MAA DAOS organisation is highly desirable.

Additional project work may include activities in other domains, including review of structures documents and weapons R&D.

Key accountabilities:

  • Carry out static strength, vibration and fatigue & damage tolerance analysis of airframe modifications and installations using classical hand calculation methods and Finite Element Analysis methods.
  • Production of formal calculations and supporting documentation to verify the designs meet the regulatory requirements.
  • Be able to devise and conduct tests of structures (i.e. modal testing) to demonstrate compliance or validate analyses.
  • Hold a calculation and drawing checking competency.
  • Support to improving methods and processes within the team
  • Support the design teams for aircraft surveys
  • Support to Design Reviews and other meetings including presentations of findings and recommendations
  • Ensure tasks are completed to agreed milestones, budgets, and to a high standard
  • Prepare high-quality technical reports and presentations, with traceability back to calculations and source data
  • Able to mentor junior staff and advise on the development of designs through explanation of stress requirements

Specific domain knowledge:

  • Experience in conducting structural analysis calculations relating to aircraft modifications to primary and secondary structures using both classical hand calculation methods and finite element analysis. Expert use of FEMAP/NX Nastran or Hyperworks, as well as Abaqus is required.
  • Experience in conducting fatigue & damage tolerance analysis of aircraft structures.
  • Experience in the analysis of both metallic and composite structures
  • Experience of documenting stress calculations and reports to a high standard using MathCad / PTC Prime, Microsoft Word and Excel.
  • Knowledge and understanding of EASA Certification standards e.g. CS-23, CS-25, CS-27 and CS-29 and equivalent civil standards. Knowledge and understanding of Defence Standard 00-970 is desirable.
  • Compliance Verification Engineer experience is highly desirable.

Qualifications

  • Minimum of a Bachelor's Degree in Aerospace or Mechanical Engineering.
  • Chartered Engineer (IMechE or RAeS or similar) is advantageous.
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Stress Engineer

GU14 Farnborough, South East Manpower UK Ltd

Posted 1 day ago

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Job Description

contract

Role: Stress Engineer

Location: Farnborough

Duration: 12 months (Likely extensions) (Possibility for perm)

Rate: 60 per hour (Via Umbrella, Inside IR35)

We are looking for an enthusiastic Senior Stress and Structural Analysis Engineer to work as part of a multi-disciplined team of engineers to develop modifications and trials installations to the QinetiQ fleet of aircraft (both fixed wing and rotorcraft) and customer's aircraft to defined customer requirements. The role will require Finite Element Analysis, hand calculation and compilation of reports, as well as on aircraft surveys and tests to Stress Office and AEC processes to certify the designs to Regulatory Specifications. The role is for an experienced senior engineer with a minimum of 5 years' experience working on aerospace products and/or aircraft modifications.

Candidates with experience as a Compliance Verification Engineer (CVE) for a CAA / EASA 21J and/or MAA DAOS organisation is highly desirable.

Additional project work may include activities in other domains, including review of structures documents and weapons R&D.

Key accountabilities:

  • Carry out static strength, vibration and fatigue & damage tolerance analysis of airframe modifications and installations using classical hand calculation methods and Finite Element Analysis methods.
  • Production of formal calculations and supporting documentation to verify the designs meet the regulatory requirements.
  • Be able to devise and conduct tests of structures (i.e. modal testing) to demonstrate compliance or validate analyses.
  • Hold a calculation and drawing checking competency.
  • Support to improving methods and processes within the team
  • Support the design teams for aircraft surveys
  • Support to Design Reviews and other meetings including presentations of findings and recommendations
  • Ensure tasks are completed to agreed milestones, budgets, and to a high standard
  • Prepare high-quality technical reports and presentations, with traceability back to calculations and source data
  • Able to mentor junior staff and advise on the development of designs through explanation of stress requirements

Specific domain knowledge:

  • Experience in conducting structural analysis calculations relating to aircraft modifications to primary and secondary structures using both classical hand calculation methods and finite element analysis. Expert use of FEMAP/NX Nastran or Hyperworks, as well as Abaqus is required.
  • Experience in conducting fatigue & damage tolerance analysis of aircraft structures.
  • Experience in the analysis of both metallic and composite structures
  • Experience of documenting stress calculations and reports to a high standard using MathCad / PTC Prime, Microsoft Word and Excel.
  • Knowledge and understanding of EASA Certification standards e.g. CS-23, CS-25, CS-27 and CS-29 and equivalent civil standards. Knowledge and understanding of Defence Standard 00-970 is desirable.
  • Compliance Verification Engineer experience is highly desirable.

Qualifications

  • Minimum of a Bachelor's Degree in Aerospace or Mechanical Engineering.
  • Chartered Engineer (IMechE or RAeS or similar) is advantageous.
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Stress Engineer

Cwmbrân, Wales Safran

Posted 17 days ago

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Job Description

Stress Engineer
Company : Safran Seats
Job field : Mechanics
Location : Cwmbran , Wales , United Kingdom
Contract type : Permanent
Contract duration : Full-time
Professional status : Professional, Engineer & Manager
# 2025-160669
Apply with one click Any questions ?
**Job Description**
Are you interested in working at the business end of Aerospace, where airline brand meets innovative passenger experience? Then your next opportunity could be with Safran Seats, an industry award winning, premium designer and manufacturer of First and Business Class seating and technology. Our passenger experience prides itself on innovation, customisation, quality and industrial design.
At Safran Seats, we are unique within aerospace, as we interface with both the world's biggest airlines and airframers alike, with the largest seats portfolio of all seats suppliers. One day you could be liaising with one of the world's largest airframers, and the next, some of the biggest airline brands around the world!
In the UK, Safran Seats specialises solely in the First Class and Business Class seating markets for wide body aircraft, with industrial and engineering teams in Cwmbran and Newport, Wales.
As Stress Engineer, you will provide analytical guidance in structural and occupant injury simulation, working closely with other functions such as Design, Certification and Production to ensure that seating products are lightweight, durable and safe throughout their working life.
**Complementary Description**
Our in-house design studio co-creates the most innovative experiences in the sky with our airline customers and partners. Our dedicated engineering, production and in-service support facilities are integral to delivering a high-end quality product that we keep flying throughout the life of programme. We are fully supported by a wide team of support functions, from HR to Finance, to Business Development and Planning and Logistics, our team is built to give Safran Seats an end-to-end capability in house in the UK.
We focus on:
Our people
These are our four People Fundamentals that underpin everything we do at Safran:
- We believe in and fostering the conditions for diversity and inclusion to thrive
- We develop our colleagues skills and build opportunities so you can shape our future
- We create a trustworthy work place to support you, as you dare to act and innovate
- We encourage collaboration and mutual support between you and your colleagues
So you'll be supported every step of the way!
Sustainability
Our people are at the heart of our success, as we work together to achieve our mission: contributing to a safer and more sustainable aviation. We are tackling the biggest challenges in aerospace, with a commitment to work to decarbonise the industry by 2050.
Global Mobility
As part of the Safran Group, across our businesses we are market leaders in aerospace, defence and space; there is always potential for future mobility in the UK and internationally.
**Job Requirements**
Key Responsibilities & Duties;
- Be able to plan and manage own and a limited number of others stress activities for a specific program
- Manages self and technically supports junior stress engineers to ensure tasks are completed to requirements of time, cost and quality
- Assist with identifying certification test failure risk, an ensure it is managed effectively and minimised with the use of appropriate analytical methods and judgement
- Prepare, review and approve hand calculations, linear static, non-linear, crash, multi-body dynamic and optimisation FE models for seating products to support the design and certification process, plus the in-service life of the product
- Identify structural design issues and recommend improvements and alternate solutions
- Supporting root cause analysis (e.g. 8D/Ishikawa)
- Preferably a working knowledge of regulations FAR/CS 25-561, EASA Part 21 J, ARP 5526 and Airframer specifications
- Provide expertise in continuous improvement of department processes, methods and manuals
- Be innovative in their approach to problem solving. Ensure that innovative and creative ideas are supported, evaluated and investigated to conclusion
No candidate will meet every single desired qualification. If your experience looks a little different from what we've identified and you think you can bring value to the role, we'd love to hear from you!
As a valued member of our team, these are just a few of the benefits you'll receive:
- 33 days holiday (including bank holidays)
- Industry leading pension scheme with salary sacrifice employer contributions up to 10%.
- Private medical cover (to include Digital GP and rapid access Physio with no excess) with ability to upgrade level of benefit and cover family members.
- Access to salary sacrifice benefits scheme including cycle to work and Octopus EV Scheme
- 4 x Life Assurance
- Interactive benefits platform including wide range of discretionary benefits including technology, retail benefits, income protection.
- Enhanced family friendly policies and benefits (enhanced maternity and paternity leave) and employee assistance programme
- Annual shares save schemes.
- Option for hybrid and flexible working arrangements
- Opportunities for career advancement and personal growth. Benefit from support through Safran University and our internal Training and Development Schools
- Get involved in our corporate social responsibility activities from sustainability initiatives, charity and fundraising, volunteering days, or supporting STEM activities at local schools and colleges nurturing the next generation of talent
**But what else? (advantages, specific features, etc.)**
TBC
**Company Information**
Safran is an international high-technology group, operating in the aviation (propulsion, equipment and interiors), defense and space markets. Its core purpose is to contribute to a safer, more sustainable world, where air transport is more environmentally friendly, comfortable and accessible. Safran has a global presence, with 100,000 employees and sales of 27.3 billion euros in 2024, and holds, alone or in partnership, world or regional leadership positions in its core markets.
Safran is in the 2nd place in the aerospace and defense industry in TIME magazine's "World's best companies 2024" ranking.
Safran Seats is one of the world's leading manufacturers of aircraft seats, for both crew and passengers. 1 million Safran Seats-manufactured aircraft seats are currently in service with air fleets around the world.
**Locate your future workplace**
Llantarnam Industrial ParkNP44 3HQ
Cwmbran
Wales United Kingdom
Safran is an Equal Opportunity Employer
All qualified applicants will receive consideration for employment without regard to race, color, sex, sexual orientation, gender identity, religion, national origin, disability, veteran status, or other legally protected status.
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Stress Engineer

Filton, South West Empresaria Group plc

Posted today

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Job Title: Repair Stress Engineer

Location: Filton, UK (60% Onsite Minimum)

Duration: 6 Months Contract - Possibility of extension


Job Description:

  • Perform static strength analysis for aircraft repairs using approved engineering methods and tools.
  • Create, compile, and coordinate static strength justification reports and related technical documentation.
  • Plan, monitor, and execute repair engineering tasks to meet customer timelines, ensuring quality and efficiency.
  • Collaborate with Repair Design and F&DT Engineers to develop optimal repair solutions.
  • Utilize static strength analysis tools such as ISAMI and Mathcad for structural assessments.
  • Apply fundamental static stress analysis methods and develop these as needed for repair justification.
  • Manage multiple priorities in a fast-paced environment while maintaining cost, time, and quality targets.
  • Communicate effectively both verbally and in writing to support teamwork and stakeholder engagement.
  • Maintain up-to-date knowledge of aerospace repair standards, preferably with Airbus structural familiarity and FE analysis exposure.
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Stress Engineer

Northampton, East Midlands XQ Technical

Posted today

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Job Description

Stress Engineer – Motorsport / Applied Engineering / Formula 1

Location: Northamptonshire


A fantastic opportunity has arisen for a highly skilled Stress Engineer to join a world-leading engineering team supporting the development of cutting-edge motorsport and high-performance vehicle technologies. This role is suited to an experienced engineer with a deep understanding of structural analysis and a passion for delivering performance-driven, lightweight, and reliable designs.

Working within a fast-paced, collaborative environment, you’ll play a key role in ensuring the structural integrity and safety of critical components and systems across a wide range of advanced engineering projects.


Key Responsibilities

  • Perform detailed structural and fatigue analysis of components and assemblies using both analytical and FEA methods (linear, non-linear, static, dynamic).
  • Provide stress justification for both metallic and composite components across structures such as suspension, chassis, powertrain mounts, crash structures, and bodywork.
  • Work closely with design, materials, manufacturing, and test teams to provide clear and actionable feedback during design development.
  • Develop and execute analysis methodologies that meet project-specific requirements for performance, reliability, and compliance.
  • Support testing and validation activities, including test planning, correlation, and failure investigations.
  • Generate high-quality stress reports and documentation to support technical reviews and approvals.

Required Skills & Experience

  • Proven experience in stress/structural analysis engineering , ideally within motorsport, Formula 1, aerospace, or other high-performance sectors .
  • Strong proficiency in finite element analysis (FEA) tools such as ANSYS, HyperWorks, OptiStruct, Abaqus, or Nastran.
  • Experience with composite and metallic structures , including understanding of laminate theory, failure modes, and material behaviour under load.
  • Sound analytical skills with the ability to apply classical hand-calculation methods to validate or supplement FEA.
  • Good knowledge of CAD systems (Siemens NX or CATIA V5/3DX) for geometry interrogation and preparation.
  • Familiarity with relevant industry standards, load case development, and safety factors.
  • Excellent problem-solving, documentation, and communication skills.
  • Ability to work effectively within multidisciplinary teams and under tight project deadlines.
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Stress Engineer

Derby, East Midlands Certain Advantage

Posted today

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Job Description

contract
Stress Engineer

Certain Advantage are hiring on behalf of our globally renowned Engineering client for Stress Engineers to support on Nuclear (civil and potentially defence) projects.

This will involve working onsite in Derby for 3 days per week with 2 days remote.

Youll be supporting our client in working with their customer and take responsibility for producing design and manufacturing documentatio.














WHJS1_UKTJ

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Stress Engineer

Huddersfield, Yorkshire and the Humber Copello

Posted 2 days ago

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Job Description

permanent

Copello are seeking a Stress Analysis Engineer to join ateam in Huddersfield. As a key member of the team, you will be responsible for conducting stress analysis on various engineering projects, ensuring the structural integrity and reliability of products. The ideal candidate will work as part of a team on all phases of the project life cycle including design, demonstration, development, producti.

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Mechanical Stress Engineer

Greater Manchester, North West £57000 Annually Employment Solutions Ltd

Posted 9 days ago

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Job Description

permanent

We have an exciting opportunity for a skilled Mechanical Stress Engineer to join a forward-thinking engineering department, playing a pivotal role in the development, testing, and optimisation of mechanical components and systems. The business have had massive investment in the last few years, winning several government defence contracts and putting that money into growth of both the site and the number of people.

This role would suit an experienced mechanical engineer with a strong background in stress analysis, product development, and collaborative project delivery. Ideal for individuals who enjoy both hands-on design work and strategic process improvement, it offers the chance to contribute meaningfully to engineering innovation and operational excellence.

Key Responsibilities

  • Lead the design, analysis, and testing of mechanical systems and components, including valves.
  • Create and evaluate prototypes to validate designs and support manufacturing readiness.
  • Collaborate across engineering, manufacturing, and project teams to ensure timely and effective project execution.
  • Manage and support continuous engineering improvements focused on manufacturability, flow optimisation, and standardisation.
  • Provide technical support to clients and respond to enquiries with clear, solution-oriented communication.

In return you'll receive a salary of 57,000, 25 days holiday and a pension contribution of 7%.

So if you are looking to work with an SME backed by huge investment, get in touch today with Mark Dorey on (url removed), or call on (phone number removed).

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Mechanical Stress Engineer

SK1 Stockport, North West Employment Solutions Ltd

Posted 1 day ago

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Job Description

full time

We have an exciting opportunity for a skilled Mechanical Stress Engineer to join a forward-thinking engineering department, playing a pivotal role in the development, testing, and optimisation of mechanical components and systems. The business have had massive investment in the last few years, winning several government defence contracts and putting that money into growth of both the site and the number of people.

This role would suit an experienced mechanical engineer with a strong background in stress analysis, product development, and collaborative project delivery. Ideal for individuals who enjoy both hands-on design work and strategic process improvement, it offers the chance to contribute meaningfully to engineering innovation and operational excellence.

Key Responsibilities

  • Lead the design, analysis, and testing of mechanical systems and components, including valves.
  • Create and evaluate prototypes to validate designs and support manufacturing readiness.
  • Collaborate across engineering, manufacturing, and project teams to ensure timely and effective project execution.
  • Manage and support continuous engineering improvements focused on manufacturability, flow optimisation, and standardisation.
  • Provide technical support to clients and respond to enquiries with clear, solution-oriented communication.

In return you'll receive a salary of 57,000, 25 days holiday and a pension contribution of 7%.

So if you are looking to work with an SME backed by huge investment, get in touch today with Mark Dorey on (url removed), or call on (phone number removed).

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Lead Stress Engineer

Glasgow, Scotland Belcan

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Job Description

permanent

Belcan are looking for a Team Lead Stress Engineer based in either Derby or Glasgow.

Are you an experienced Stress Engineer, used to leading teams of other Stress Engineers and want to work on new technology for Gas Turbines?

The team leader will be the direct supervisor for the engineers assigned to their team with a strong focus on engineering delivery and quality, providing a focal for technical governance and support to the team.

Key Responsibilities

  • Conduct detailed stress analysis (static, fatigue, creep, vibration) on rotatives such as discs, shafts, and blades.
  • Utilize FEA tools (ANSYS, ABAQUS) and classical hand calculations to validate designs.
  • Support lifing assessments and damage tolerance evaluations in compliance with FAR/EASA certification standards.
  • Collaborate with cross-functional teams in design, materials, and manufacturing to optimize component performance.
  • Prepare and present technical documentation and stress reports for internal and external stakeholders, including airworthiness authorities.

Essential Skills & Experience

  • Degree in Mechanical or Aerospace Engineering, with a focus on rotating machinery.
  • Strong proficiency in FEA and fatigue/fracture mechanics.
  • Familiarity with aeroengine lifing methodologies and service experience data.
  • Experience with high-temperature materials and centrifugal stress analysis.

What's in it for you if you join?

We offer a competitive base salary, work/life balance, continuous personal development and training, pension scheme, life assurance, 25 days of holiday + BH, 24/7 mental health hotline / online GP, discounted gym membership, virtual physio / gym classes, access to nutritional advice, discounted eye care, and free financial advice service. EV salary sacrifice car scheme. You'll also be joining a supportive team that values your contributions and is committed to your professional growth.

About Us

Belcan, a Cognizant company, is a global force in technical services and engineering consultancy. Our legacy is built on delivering high-quality outputs and our unwavering commitment to developing the next generation of technical consultants and specialist engineers. Our expertise is vast, spanning across various engineering industries including aerospace, defence, marine, nuclear, automotive, and cyber security.

This vacancy is being advertised by Belcan.

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