2,014 Chemical Processes jobs in the United Kingdom
Lead Process Engineer - Chemical Manufacturing
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Our client, a prominent player in the specialty chemicals industry, is actively seeking a highly experienced Lead Process Engineer to join their manufacturing facility in Wolverhampton. This is a vital on-site role, requiring a hands-on approach to optimizing chemical processes and ensuring operational excellence.
You will be responsible for leading the design, development, and optimization of chemical manufacturing processes to enhance efficiency, yield, quality, and safety. This role involves significant involvement in process scale-up, troubleshooting, and implementing innovative solutions to meet production demands and regulatory requirements.
Key Responsibilities:
- Lead the design and implementation of new chemical processes and modifications to existing ones, ensuring optimal performance and cost-effectiveness.
- Conduct process hazard analyses (PHAs) and implement appropriate safety measures according to industry standards.
- Develop process simulations and perform engineering calculations to support process design and optimization.
- Troubleshoot operational issues, identify root causes, and implement corrective actions to improve process stability and efficiency.
- Manage process improvement projects from conception to completion, ensuring adherence to timelines and budgets.
- Mentor and guide junior process engineers, fostering technical development and knowledge sharing.
- Collaborate with R&D, production, and engineering teams to ensure seamless technology transfer and scale-up.
- Ensure all processes comply with relevant environmental, health, and safety regulations.
- Prepare detailed technical reports, process flow diagrams (PFDs), and piping and instrumentation diagrams (P&IDs).
The ideal candidate will hold a Bachelor's or Master's degree in Chemical Engineering, with a minimum of 8 years of experience in process engineering within the chemical manufacturing sector. Proven experience in leading process design, scale-up, and optimization projects is essential. Strong knowledge of unit operations, chemical reaction engineering, thermodynamics, and fluid dynamics is required. Experience with process simulation software (e.g., Aspen Plus, HYSYS) and a thorough understanding of safety regulations (e.g., HAZOP) are crucial. Excellent analytical, problem-solving, and project management skills are necessary. Strong leadership and communication abilities are vital for success in this role.
Principal Process Engineer - Chemical Manufacturing
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Key Responsibilities:
- Lead the design, development, and optimization of chemical processes to improve efficiency, reduce costs, and enhance product quality.
- Conduct detailed process modeling, simulation, and analysis using industry-standard software (e.g., Aspen Plus, HYSYS).
- Identify and implement process improvements, debottlenecking initiatives, and advanced control strategies.
- Develop and execute process validation protocols, ensuring new processes meet design specifications and regulatory requirements.
- Troubleshoot complex process issues, identify root causes, and implement effective corrective actions.
- Collaborate with R&D, operations, and engineering teams to scale-up new products and processes from lab to pilot to full commercial scale.
- Ensure all processes comply with stringent safety, environmental, and quality standards (e.g., HAZOP, PSM, ISO).
- Develop and maintain Process Flow Diagrams (PFDs), Piping and Instrumentation Diagrams (P&IDs), and mass/energy balances.
- Mentor and guide junior engineers, providing technical expertise and leadership.
- Manage capital projects related to process improvements, including scope definition, equipment selection, and installation oversight.
- Stay current with advancements in chemical engineering technologies and manufacturing best practices.
- Analyze production data to identify trends, opportunities for improvement, and potential risks.
- Write clear and concise technical reports, procedures, and training materials.
Qualifications:
- Master's or Ph.D. in Chemical Engineering or a closely related field.
- Minimum of 10 years of progressive experience in process engineering within the chemical or petrochemical industry.
- Demonstrated expertise in process design, simulation, optimization, and scale-up.
- Strong knowledge of process safety management (PSM) and hazardous area classifications.
- Experience with statistical process control (SPC) and Six Sigma methodologies.
- Proficiency in process simulation software and data analysis tools.
- Excellent problem-solving, analytical, and critical thinking skills.
- Strong project management skills with experience managing capital projects.
- Exceptional communication and interpersonal skills, with the ability to influence cross-functional teams.
- Registered Professional Engineer (PE) status is highly advantageous.
- Experience in batch and continuous processing environments.
This is an on-site role requiring a dedicated professional to contribute directly to the operational excellence of our facility in Nottingham .
Senior Process Engineer - Chemical Manufacturing
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Key responsibilities include:
- Analyzing and optimizing existing chemical manufacturing processes for efficiency and yield.
- Designing and implementing process modifications and new equipment installations.
- Troubleshooting process deviations and identifying root causes to prevent recurrence.
- Developing P&IDs, PFDs, and other process engineering documentation.
- Conducting process hazard analyses (PHAs) and ensuring compliance with safety regulations.
- Leading and participating in cross-functional project teams.
- Managing capital projects related to process upgrades and expansions.
- Developing standard operating procedures (SOPs) and training plant personnel.
- Monitoring key process performance indicators (KPIs) and implementing improvements.
- Evaluating and selecting appropriate process equipment and technologies.
Senior Process Engineer - Chemical Manufacturing
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Key responsibilities will include analyzing existing chemical manufacturing processes to identify areas for improvement, efficiency gains, and cost reduction. You will design and scale-up new processes, developing detailed P&IDs, mass balances, and energy balances. This involves conducting process simulations, hazard analyses (HAZOP), and risk assessments to ensure operational safety and compliance with industry standards. You will also be responsible for overseeing the commissioning of new equipment and process modifications, ensuring smooth integration into production. Troubleshooting process deviations, identifying root causes, and implementing corrective actions are daily requirements. Collaborating with the R&D team to transfer new products and processes from lab-scale to full-scale production is also a significant aspect of the role. You will mentor junior engineers and provide technical guidance to operations personnel.
The ideal candidate will possess a Master's degree or Ph.D. in Chemical Engineering. A minimum of 5-7 years of hands-on experience in process engineering within the chemical manufacturing industry is essential. Proven experience in process design, optimization, scale-up, and troubleshooting is required. Strong knowledge of chemical engineering principles, reaction kinetics, thermodynamics, and fluid mechanics is vital. Familiarity with process simulation software (e.g., Aspen Plus, HYSYS) and process safety management (PSM) principles is mandatory. Excellent analytical, problem-solving, and project management skills are necessary. Strong communication and interpersonal skills are required to effectively collaborate with cross-functional teams and present technical information. Experience with Lean Manufacturing or Six Sigma methodologies is a plus. A commitment to safety, environmental compliance, and continuous improvement is paramount. This role offers a challenging and rewarding career opportunity to drive innovation in chemical process engineering.
Senior Process Engineer - Chemical Manufacturing
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As a Senior Process Engineer, you will be responsible for designing, developing, and improving chemical manufacturing processes. Your key duties will include process simulation, data analysis, identifying bottlenecks, and implementing solutions for efficiency and yield improvement. You will work closely with production teams, R&D, and quality control to troubleshoot operational issues and implement process modifications. This role requires a strong understanding of chemical engineering principles, process safety management (PSM), and statistical process control (SPC). Experience with process automation, HAZOP studies, and scale-up activities is highly valued. You will also be involved in developing and delivering technical training to plant operators and engineers. The ideal candidate will possess excellent analytical and problem-solving skills, a meticulous approach to detail, and the ability to lead projects from conception to completion. A proactive attitude towards continuous improvement and safety is essential.
Responsibilities:
- Design, optimize, and troubleshoot chemical manufacturing processes to improve efficiency, yield, and quality.
- Conduct process hazard analyses (PHAs), including HAZOP studies, and implement safety recommendations.
- Develop and implement strategies for process scale-up from lab/pilot to commercial production.
- Utilize process simulation software (e.g., Aspen Plus, HYSYS) for modeling and optimization.
- Apply statistical process control (SPC) techniques to monitor and improve process performance.
- Collaborate with R&D to translate new product formulations into robust manufacturing processes.
- Support the commissioning and validation of new equipment and process changes.
- Develop and maintain Process Flow Diagrams (PFDs) and Piping and Instrumentation Diagrams (P&IDs).
- Provide technical expertise and guidance to production staff and junior engineers.
- Ensure compliance with all relevant environmental, health, and safety regulations.
- Manage projects related to process improvement and capital expenditure.
- Bachelor's or Master's degree in Chemical Engineering.
- Minimum of 5-7 years of experience in process engineering within the chemical manufacturing industry.
- Proven experience in process design, optimization, and scale-up.
- Strong knowledge of chemical reaction engineering, separation processes, and thermodynamics.
- Proficiency with process simulation software (e.g., Aspen Plus, ChemCAD).
- Experience with process safety management (PSM) principles and practices.
- Familiarity with GMP and quality management systems is a plus.
- Excellent analytical, problem-solving, and project management skills.
- Strong communication and interpersonal abilities.
- Ability to work effectively in a team and independently.
Senior Process Engineer - Chemical Manufacturing
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Senior Process Engineer - Chemical Manufacturing
Posted today
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Job Description
Responsibilities:
- Lead the design, development, and optimization of chemical manufacturing processes.
- Troubleshoot and resolve complex process-related issues to ensure operational efficiency and product quality.
- Conduct process hazard analyses (PHAs) and implement safety measures in accordance with industry standards.
- Manage process improvement projects, utilizing Lean Manufacturing, Six Sigma, and other continuous improvement tools.
- Develop and implement standard operating procedures (SOPs) for all manufacturing processes.
- Oversee process validation and qualification activities.
- Collaborate with R&D, production, and quality assurance teams to ensure seamless technology transfer and scale-up from lab to commercial production.
- Analyze process data to identify trends, bottlenecks, and areas for optimization.
- Prepare technical reports, feasibility studies, and project proposals.
- Ensure compliance with environmental regulations and company quality standards.
- Mentor junior engineers and provide technical guidance.
- Evaluate and recommend new process equipment and technologies.
Qualifications:
- Bachelor's or Master's degree in Chemical Engineering or a closely related discipline.
- Significant experience as a Process Engineer in a chemical manufacturing environment.
- Proven expertise in process design, scale-up, and optimization.
- Strong knowledge of process control systems, instrumentation, and chemical reaction engineering.
- Experience with Lean Manufacturing principles and Six Sigma methodologies (Green or Black Belt certification is a plus).
- Excellent analytical, problem-solving, and troubleshooting skills.
- Proficiency in process simulation software (e.g., Aspen Plus, HYSYS) is highly desirable.
- Strong written and verbal communication skills, with the ability to interact effectively with all levels of the organization.
- Ability to manage multiple projects simultaneously and work effectively in a team environment.
This position is located in **Stoke-on-Trent, Staffordshire, UK**, and requires a dedicated on-site presence to effectively manage manufacturing operations. Our client offers a competitive salary, a comprehensive benefits package, and excellent opportunities for professional development and career advancement within the chemical industry.
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Lead Process Engineer - Chemical Manufacturing
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As a Lead Process Engineer, you will be responsible for designing, troubleshooting, and improving chemical processes, equipment, and systems. Your key duties will include conducting process simulations and analyses, developing P&IDs, defining operating procedures, and ensuring compliance with safety regulations (e.g., COMAH, HAZOP studies). You will lead projects related to process optimization, scale-up, and new product introduction. Collaboration with R&D, operations, and maintenance teams is essential to integrate new technologies and enhance existing processes. Your expertise in chemical engineering principles will be vital in identifying and implementing solutions to complex operational challenges.
We are looking for a candidate with a Bachelor's or Master's degree in Chemical Engineering, coupled with at least 7 years of progressive experience in process engineering within the chemical industry. Proven experience in process design, simulation software (e.g., Aspen Plus, HYSYS), and knowledge of P&ID development and HAZOP analysis are mandatory. Strong analytical and problem-solving skills, combined with a deep understanding of reaction kinetics, thermodynamics, and mass transfer, are essential. Excellent communication and leadership skills are required to effectively guide teams and present technical information. Experience with Lean Manufacturing or Six Sigma methodologies would be advantageous. This remote role demands a proactive, detail-oriented approach and the ability to provide remote technical support and strategic guidance. Join us to drive innovation in chemical processing.
Key Responsibilities:
- Lead the design, development, and optimization of chemical processes.
- Conduct process simulations and economic evaluations.
- Develop and maintain Process Flow Diagrams (PFDs) and Piping & Instrumentation Diagrams (P&IDs).
- Perform Hazard and Operability (HAZOP) studies and ensure process safety compliance.
- Troubleshoot operational issues and implement corrective actions.
- Oversee process scale-up activities and new product introductions.
- Collaborate with R&D, operations, and maintenance teams.
- Develop and implement Standard Operating Procedures (SOPs).
- Mentor junior process engineers and provide technical guidance.
- Identify opportunities for cost reduction and efficiency improvements.
Senior Process Engineer - Chemical Manufacturing
Posted today
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Job Description
Responsibilities:
- Design, develop, and optimize chemical manufacturing processes for efficiency and safety.
- Conduct process simulations and feasibility studies for new product introductions or process modifications.
- Analyze process data to identify areas for improvement and implement corrective actions.
- Develop and implement process control strategies and instrumentation plans.
- Troubleshoot and resolve process-related issues in manufacturing operations.
- Ensure compliance with safety regulations, environmental standards, and quality management systems.
- Prepare process documentation, including P&IDs, SOPs, and batch records.
- Collaborate with R&D, production, and engineering teams on process scale-up and validation.
- Evaluate and select new equipment and technologies for process enhancements.
- Manage capital projects related to process modifications and upgrades.
- Bachelor's or Master's degree in Chemical Engineering.
- Minimum of 5 years of experience in process engineering within the chemical manufacturing industry.
- Proven experience in process design, optimization, and scale-up.
- Strong understanding of chemical reaction engineering, thermodynamics, and fluid dynamics.
- Proficiency in process simulation software (e.g., Aspen Plus, HYSYS) and data analysis tools.
- Knowledge of process safety management (PSM) principles and HAZOP studies.
- Excellent problem-solving, analytical, and critical thinking skills.
- Strong communication and interpersonal skills for effective collaboration.
- Ability to manage multiple projects and work independently in a remote environment.
- Familiarity with regulatory compliance in the chemical industry.
Senior Process Engineer - Chemical Manufacturing
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Key responsibilities for this role include:
- Designing, developing, and implementing improvements to existing chemical manufacturing processes to enhance efficiency, yield, and product quality.
- Troubleshooting and resolving complex operational issues, identifying root causes and implementing effective corrective actions.
- Conducting process simulations, pilot studies, and scale-up activities for new products and process modifications.
- Developing process documentation, including Standard Operating Procedures (SOPs), batch records, and training materials.
- Ensuring all processes adhere to strict safety, environmental, and quality standards (e.g., ISO 9001, COMAH regulations).
- Collaborating with cross-functional teams, including R&D, production, quality assurance, and maintenance, to ensure seamless project execution and continuous improvement.
- Monitoring process performance data, identifying trends, and recommending data-driven optimization strategies.
- Evaluating and recommending new technologies and equipment to improve process capabilities and cost-effectiveness.
- Leading process hazard analyses (PHAs) and HAZOP studies.
- Providing technical support and guidance to production operators and engineers.
- Managing capital expenditure projects related to process improvements and equipment upgrades.
The ideal candidate will possess a Bachelor's or Master's degree in Chemical Engineering or a related discipline, with a minimum of 5-7 years of hands-on experience in process engineering within a chemical or petrochemical manufacturing environment. Strong knowledge of process design principles, thermodynamics, fluid dynamics, and mass transfer is essential. Experience with process simulation software (e.g., Aspen Plus, HYSYS) and statistical analysis tools is highly desirable. Excellent problem-solving, analytical, and communication skills are required, along with the ability to lead technical projects and work effectively in a team-oriented setting. Familiarity with Lean Manufacturing principles and Six Sigma methodologies would be an advantage. This is an exciting opportunity to contribute to a forward-thinking company and shape the future of their manufacturing processes.