289 Lean Manufacturing jobs in the United Kingdom

Process Improvement Engineer - Lean Manufacturing

ST1 1AA Staffordshire, West Midlands £45000 Annually WhatJobs

Posted 15 days ago

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full-time
Our client, a leader in industrial manufacturing, is seeking a skilled Process Improvement Engineer to join their operations team in Stoke-on-Trent, Staffordshire, UK . This role is central to driving efficiency, quality, and cost reduction throughout their production processes. The successful candidate will be responsible for identifying opportunities for improvement, implementing lean manufacturing principles, and leading projects that optimize operational performance. You will work closely with production staff, quality control, and management to implement sustainable solutions and foster a culture of continuous improvement.

Key responsibilities include:
  • Analyzing existing manufacturing processes to identify inefficiencies, bottlenecks, and areas for improvement.
  • Developing and implementing lean manufacturing methodologies, including Six Sigma, Kaizen, and 5S, to enhance productivity and reduce waste.
  • Leading cross-functional teams in process improvement projects, from conception to completion.
  • Designing and documenting new or modified manufacturing processes, ensuring clarity and adherence.
  • Conducting root cause analysis for quality defects and operational issues, and developing corrective actions.
  • Establishing key performance indicators (KPIs) to measure process efficiency and effectiveness, and tracking progress.
  • Developing and delivering training programs to production staff on new processes and continuous improvement techniques.
  • Collaborating with engineering and R&D teams to integrate new technologies and equipment into existing processes.
  • Ensuring compliance with all health, safety, and environmental regulations within the production facility.
  • Maintaining detailed documentation of process changes, standard operating procedures (SOPs), and best practices.
  • Monitoring the implementation and sustainability of process improvements.
  • Reporting on project progress, results, and recommendations to management.
The ideal candidate will hold a Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related field, with a proven track record of applying process improvement methodologies in a manufacturing environment. A minimum of 3-5 years of experience in process engineering or continuous improvement is required. Certification in Lean Six Sigma (Green Belt or Black Belt) is highly advantageous. Strong analytical, problem-solving, and project management skills are essential. Excellent communication and interpersonal skills are needed to effectively collaborate with all levels of the organization. Experience with process simulation software and statistical analysis tools would be beneficial. This role offers a fantastic opportunity to make a tangible impact on operational excellence within a reputable manufacturing company located in Stoke-on-Trent, Staffordshire, UK .
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Process Improvement Engineer - Lean Manufacturing

B3 1DB Birmingham, West Midlands £50000 Annually WhatJobs

Posted 18 days ago

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full-time
Our client is seeking an innovative and results-driven Process Improvement Engineer to join their forward-thinking team, operating in a fully remote capacity. This role is dedicated to optimising manufacturing operations and driving efficiency through the implementation of lean methodologies and continuous improvement initiatives. You will be instrumental in analysing existing processes, identifying inefficiencies, and developing data-driven solutions to enhance productivity, reduce costs, and improve quality across the organisation. As a remote team member, you will leverage advanced communication and collaboration tools to engage with stakeholders, conduct virtual site assessments, and lead process mapping sessions. Your expertise will be crucial in fostering a culture of continuous improvement. Key responsibilities will include:
  • Leading the design and implementation of lean manufacturing principles (e.g., 5S, Kaizen, Kanban, Value Stream Mapping).
  • Analysing production workflows and operational data to identify opportunities for optimisation.
  • Developing and presenting business cases for process improvement projects, outlining expected ROI and resource requirements.
  • Facilitating cross-functional workshops and Kaizen events (virtually and potentially on-site as required) to drive change.
  • Implementing and monitoring key performance indicators (KPIs) to track the effectiveness of implemented improvements.
  • Utilising statistical analysis and problem-solving tools (e.g., Six Sigma methodologies) to address complex operational challenges.
  • Developing comprehensive documentation for new and improved processes, ensuring knowledge transfer.
  • Mentoring and coaching team members on lean principles and continuous improvement techniques.
  • Collaborating with engineering, operations, and supply chain teams to ensure seamless integration of improvements.
  • Staying abreast of industry best practices and emerging technologies in process optimisation.

We are seeking candidates with a strong background in industrial engineering, manufacturing, or a related discipline, coupled with a minimum of 5 years of experience in process improvement or lean manufacturing roles. Proven experience in leading successful improvement projects and achieving measurable results is essential. Proficiency in lean tools, Six Sigma methodologies (Green or Black Belt preferred), and data analysis software is required. Excellent communication, facilitation, and stakeholder management skills are critical for this remote role. The ability to work independently, manage multiple projects simultaneously, and drive change through influence and data are key attributes. This is an exceptional opportunity for a skilled engineer to make a significant impact on operational excellence from anywhere within the UK.
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Remote Process Improvement Engineer - Lean Manufacturing

ST1 1AA Staffordshire, West Midlands £50000 Annually WhatJobs

Posted 1 day ago

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full-time
Our client, a global leader in industrial manufacturing, is seeking a highly motivated and experienced Remote Process Improvement Engineer to join their dedicated team. This is a fully remote position, allowing you to leverage your expertise in Lean manufacturing principles and continuous improvement methodologies from any location within the UK. You will be instrumental in analyzing, optimizing, and streamlining manufacturing processes across multiple sites, driving efficiency, reducing waste, and enhancing overall productivity.

Key Responsibilities:
  • Identify opportunities for process improvement within manufacturing operations, focusing on Lean principles such as value stream mapping, 5S, Kaizen, and Six Sigma.
  • Analyze existing workflows, identify bottlenecks, inefficiencies, and areas of waste.
  • Develop and implement data-driven solutions to optimize production processes, improve quality, and reduce costs.
  • Design and facilitate workshops and training sessions on Lean manufacturing tools and methodologies for site-based teams.
  • Collaborate closely with plant managers, production supervisors, and operational staff to implement and sustain process improvements.
  • Develop and monitor Key Performance Indicators (KPIs) to track the effectiveness of implemented changes.
  • Create detailed process documentation, standard operating procedures (SOPs), and best practice guides.
  • Utilize simulation and modeling tools to test proposed process changes before implementation.
  • Promote a culture of continuous improvement throughout the organization.
  • Present findings, recommendations, and progress reports to senior management.
  • Manage multiple improvement projects concurrently, ensuring timely and successful completion.
Requirements:
  • Bachelor's degree in Industrial Engineering, Mechanical Engineering, Operations Management, or a related discipline.
  • Minimum of 5 years of experience in process improvement, operations management, or Lean manufacturing roles.
  • Certified Lean Six Sigma Black Belt or Green Belt is highly desirable.
  • Proven ability to apply Lean and Six Sigma methodologies to achieve tangible business results.
  • Strong analytical and problem-solving skills, with the ability to interpret complex data.
  • Excellent communication, facilitation, and change management skills.
  • Proficiency in process mapping software (e.g., Visio) and data analysis tools (e.g., Excel, Minitab).
  • Experience working remotely and managing projects with dispersed teams.
  • Ability to travel to manufacturing sites occasionally for on-site analysis and implementation support (less than 20%).
  • A proactive and self-motivated approach to work.
This is a fantastic opportunity for a dedicated engineer to drive significant operational enhancements across a large manufacturing network, all while enjoying the benefits of a fully remote role.
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Lean Manufacturing Engineer

Middlewich, North West Derventiouk Ltd

Posted 10 days ago

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permanent

Are you passionate about Lean Manufacturing and ready to make a real impact?
Our client, a leading UK manufacturing business, is on an exciting Lean Transformation journey and is seeking a driven Lean Manufacturing Engineer to play a pivotal role as a catalyst for change across multiple sites.

This is an opportunity for a self-starter who thrives on autonomy and wants to help reshape operations , el.


WHJS1_UKTJ

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Lead Lean Manufacturing Specialist

Gloucester, South West GE Aerospace

Posted 13 days ago

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Job Description

**Job Description Summary**
At Dowty (a GE Aerospace company) we are recruiting for a Lean Leader who will be responsible for driving operational excellence and continuous improvement initiatives using GE Aerospace's proprietary FLIGHT DECK lean operating model.
In this opportunity you'll apply the Lean principles to optimise processes, enhance safety, improve quality, ensure on-time delivery, and reduce costs (SQDC). As the Lean Leader you'll report into the Dowty Global Flight Deck Leader and collaborate with cross-functional teams to implement sustainable improvements, foster a culture of problem-solving and support effective implementation of strategic and operational business plans.
"Flight Deck " at GE Aerospace refers to a proprietary lean operating model designed to drive continuous improvement, operational excellence, and alignment with the company's priorities of Safety, Quality, Delivery, and Cost (SQDC). It incorporates elements of Lean methodologies such as Kaizen, Kata, Hoshin Kanri, and Standard Work, tailored specifically to the Dowty / GE Aerospace needs and goals.
**Job Description**
**Key Responsibilities:**
+ Lead the application of Flight Deck methodologies to drive improvements in Safety, Quality, Delivery, and Cost (SQDC), with safety as the top priority
+ Coach, drive and lead Lean behaviours, principles, and tools across operational or functional area. Drive cultural transformation resulting in step-change in operational business metrics
+ Facilitate workshops, Kaizen events, and training sessions to build Flight Deck capabilities across the business
+ Champion change across the organization to foster the growth in Lean culture
+ Analyse processes to identify inefficiencies and implement solutions aligned with lean principles
+ Promote a culture of continuous improvement by engaging employees at all levels and encouraging problem-solving behaviours
+ Ensure sustainability of improvements through standard work, documentation, and regular audits
+ Act as a change agent to challenge the status quo and inspire innovation within the Flight Deck framework.
**Required Qualifications:**
+ Bachelor's Degree from an accredited college or university
+ Demonstrable experience of lean deployment and execution within a manufacturing environment
+ Significant understanding of lean/continuous improvement principles and tools
+ Strong analytical and problem-solving skills, with the ability to use data to drive decision-making
+ Comprehensive experience in delivering presentations with the ability to influence and engage teams at all levels
+ Significant communication and interpersonal skills to collaborate across all levels of the organisation
+ Experience in project and change management
+ Ability to work independently and as part of a team
+ Strong technical skills.
**Flexible Working**
GE supports and encourages flexible working arrangements, where possible, and recognises the benefits to employees of having a positive work-life balance.
**Total Reward**
At GE Aerospace we understand the importance of Total Reward. Our flexible benefits plan, called FlexChoice, gives you freedom, choice and flexibility in the way you receive your benefits, as well as giving you the opportunity to make savings where possible.
As a new joiner to GE we are pleased to be able to offer you the following as default in your benefit fund, which you then can tailor to meet your individual needs;
+ Non-contributory Pension
+ Life Assurance
+ Group income protection
+ Private medical cover
+ Holiday Hourly equivalent of 26 days, with flexible option to buy or sell.
**Security Clearance**
Baseline Personnel Security Standard (BPSS) clearance is required and must be maintained for this role. Please note that in the event that BPSS clearance cannot be obtained, you may not be eligible for the role and/or any offer of employment may be withdrawn on grounds of national security. Please see the link below for further details regarding the requirements for BPSS clearance: BPSS ( to Work**
Applications from job seekers who require sponsorship to work in the UK are welcome and will be considered alongside all other applications. However, under the applicable UK immigration rules as may be in place from time to time, it may be that candidates who do not currently have the right to work in the UK may not be appointed to a post if a suitably qualified, experienced and skilled candidate who does not require sponsorship is available to take up the post. For further information please visit the UK Visas and Immigration website. ( Information**
**Relocation Assistance Provided:** No
GE Aerospace is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law.
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Senior Industrial Engineer - Lean Manufacturing

WV1 1AD Wolverhampton, West Midlands £50000 Annually WhatJobs

Posted today

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full-time
Our client, a leading manufacturing firm, is seeking a highly experienced Senior Industrial Engineer to drive continuous improvement initiatives within their production facilities. This role is pivotal in optimising manufacturing processes, enhancing efficiency, and reducing waste through the application of Lean manufacturing principles. You will be responsible for analysing existing workflows, identifying bottlenecks, and implementing data-driven solutions to streamline operations. This will involve process mapping, time studies, value stream analysis, and the implementation of Kaizen events. The ideal candidate will have a strong understanding of manufacturing systems, quality control, and supply chain dynamics. You will collaborate closely with production teams, management, and other engineering disciplines to foster a culture of operational excellence. This position is based in Wolverhampton, West Midlands, UK and requires a hands-on approach to problem-solving and a commitment to achieving measurable results.

Key Responsibilities:
  • Analyse existing manufacturing processes to identify areas for improvement.
  • Design and implement lean manufacturing initiatives (e.g., 5S, Kanban, SMED).
  • Conduct time and motion studies to optimise workflow and reduce cycle times.
  • Develop and maintain value stream maps to identify waste and opportunities.
  • Lead and facilitate Kaizen events and continuous improvement projects.
  • Collaborate with production teams to implement process changes and ensure adoption.
  • Develop and monitor key performance indicators (KPIs) related to productivity, quality, and cost.
  • Provide technical expertise and training on lean manufacturing methodologies.
  • Work with cross-functional teams to resolve operational issues and implement solutions.
  • Contribute to the design and layout of production facilities for optimal efficiency.
  • Ensure compliance with health, safety, and environmental regulations.
  • Analyse production data to identify trends and support decision-making.
  • Implement and manage robust quality control procedures.
  • Champion a culture of continuous improvement throughout the organisation.
  • Develop business cases for capital investments related to process improvements.

Required Qualifications:
  • Bachelor's degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or a related discipline.
  • Proven experience (5+ years) as an Industrial Engineer in a manufacturing environment.
  • In-depth knowledge and practical application of Lean Manufacturing principles and tools.
  • Experience with process simulation and modelling software.
  • Strong analytical, problem-solving, and quantitative skills.
  • Excellent communication, presentation, and interpersonal skills.
  • Ability to lead and motivate teams.
  • Proficiency in CAD software and MS Office Suite.
  • Experience with Six Sigma methodologies is a plus.
  • Familiarity with ERP systems is beneficial.
  • Must be eligible to work in the UK.
  • A proactive and results-oriented approach.
  • Demonstrated ability to manage multiple projects simultaneously.
  • Commitment to driving operational excellence.

This is a significant opportunity for an experienced Industrial Engineer to make a substantial impact on manufacturing operations in the Wolverhampton, West Midlands, UK area. If you are a leader in lean manufacturing and process optimisation, we invite you to apply.
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Lead Industrial Engineer - Lean Manufacturing

DE1 0AA Derby, East Midlands £65000 Annually WhatJobs

Posted 1 day ago

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full-time
Our client is seeking a highly motivated and experienced Lead Industrial Engineer with a specialization in Lean Manufacturing principles to join their innovative team in Derby, Derbyshire, UK . This role operates on a hybrid model, requiring a balance of on-site collaboration and remote work flexibility. You will be instrumental in driving operational excellence by identifying and implementing improvements in manufacturing processes, workflow, and overall efficiency. Your responsibilities will include conducting detailed analyses of existing operations, designing optimized production systems, and leading the implementation of Lean tools such as Six Sigma, Kaizen, Value Stream Mapping, and 5S. The ideal candidate will possess a strong understanding of manufacturing principles, supply chain logistics, and facility layout design. You will collaborate closely with production, quality, and management teams to foster a culture of continuous improvement and achieve key performance indicators (KPIs). Project management skills are essential, as you will lead initiatives aimed at reducing waste, improving quality, and increasing throughput. Experience in data analysis, statistical process control (SPC), and root cause analysis is critical for identifying and solving complex operational challenges. You will also be responsible for developing training materials and mentoring other engineers and operational staff on Lean methodologies. This role offers a significant opportunity to impact manufacturing efficiency and contribute to the strategic growth of the organization. If you are a passionate industrial engineer dedicated to optimizing processes and driving tangible results, we encourage you to apply.

Key Responsibilities:
  • Lead and implement Lean Manufacturing initiatives across the organization.
  • Analyze existing production processes and identify areas for improvement.
  • Design and optimize manufacturing workflows and layouts.
  • Implement Lean tools such as Six Sigma, Kaizen, and 5S.
  • Conduct value stream mapping and waste reduction analysis.
  • Develop and track Key Performance Indicators (KPIs) for operational efficiency.
  • Collaborate with cross-functional teams to drive continuous improvement.
  • Mentor and train staff on Lean principles and methodologies.
  • Manage industrial engineering projects from planning to execution.
Qualifications:
  • Bachelor's degree in Industrial Engineering or a related field.
  • Proven experience as an Industrial Engineer with a focus on Lean Manufacturing.
  • In-depth knowledge and practical application of Lean Six Sigma methodologies.
  • Experience with process analysis, optimization, and workflow design.
  • Proficiency in data analysis, SPC, and root cause analysis techniques.
  • Strong project management and leadership skills.
  • Excellent communication and interpersonal abilities.
  • Experience in mentoring and training teams is highly desirable.
  • Familiarity with manufacturing systems and ERP software.
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Industrial Engineer - Lean Manufacturing Specialist

EH7 5BG Edinburgh, Scotland £45000 Annually WhatJobs

Posted 4 days ago

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full-time
Our client is a well-established manufacturing firm seeking an experienced Industrial Engineer with a strong specialization in Lean Manufacturing principles. This hands-on role is based at their facility in Edinburgh, Scotland, UK , and is critical to driving continuous improvement and operational excellence.

Responsibilities:
  • Analyze existing manufacturing processes, identify inefficiencies, and develop strategies for improvement using Lean methodologies such as Value Stream Mapping, 5S, Kaizen, and Poka-Yoke.
  • Lead and facilitate cross-functional teams in implementing Lean initiatives to enhance productivity, reduce waste, and improve quality.
  • Design and optimize plant layouts, workflow, and material handling systems.
  • Conduct time studies, work measurements, and capacity analysis to establish production standards and identify improvement opportunities.
  • Develop and implement Standard Operating Procedures (SOPs) to ensure consistency and efficiency in manufacturing operations.
  • Train and mentor production staff on Lean principles and continuous improvement techniques.
  • Monitor key performance indicators (KPIs) related to production efficiency, quality, and cost, reporting on progress and making recommendations.
  • Collaborate with engineering, production, and quality departments to ensure seamless integration of process improvements.
  • Support the implementation of new equipment and technologies, ensuring efficient integration into existing processes.
  • Ensure all process designs and improvements adhere to safety, environmental, and quality standards.
  • Participate in the development of annual operational improvement plans.
  • Conduct root cause analysis for production issues and implement corrective actions.

Qualifications:
  • Bachelor's degree in Industrial Engineering, Manufacturing Engineering, or a related field.
  • Minimum of 5 years of experience in industrial engineering, with a significant focus on implementing Lean Manufacturing principles in a production environment.
  • Proven experience in process analysis, optimization, and continuous improvement projects.
  • Strong understanding and practical application of Lean tools and methodologies.
  • Excellent analytical, problem-solving, and project management skills.
  • Proficiency in CAD software for layout design and process flow analysis.
  • Effective communication, leadership, and interpersonal skills.
  • Ability to work collaboratively with diverse teams and influence change.
  • Experience with statistical process control (SPC) is beneficial.
  • Detail-oriented with a commitment to achieving operational excellence.

This is a vital role for an engineer passionate about Lean principles, offering the chance to make a tangible impact on manufacturing operations and contribute to the sustained success of the company in Edinburgh.
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Senior Industrial Engineer - Lean Manufacturing

SO14 0AA Southampton, South East £50000 Annually WhatJobs

Posted 7 days ago

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full-time
Our client, a renowned manufacturing leader in Southampton, Hampshire, UK , is seeking an experienced Senior Industrial Engineer to drive improvements in efficiency, productivity, and quality across their production facilities. This role will focus on the application of Lean Manufacturing principles, Six Sigma methodologies, and advanced process optimisation techniques to streamline operations, reduce waste, and enhance overall manufacturing performance. You will be instrumental in identifying opportunities for improvement, developing and implementing solutions, and leading change initiatives within a dynamic manufacturing environment.

Key Responsibilities:
  • Lead the design, implementation, and continuous improvement of manufacturing processes and systems.
  • Apply Lean Manufacturing principles (e.g., Kaizen, 5S, Value Stream Mapping) to identify and eliminate waste.
  • Utilise Six Sigma methodologies to reduce process variability and improve quality.
  • Conduct time and motion studies to optimise workflow, equipment utilisation, and labour productivity.
  • Develop and maintain production standards, standard operating procedures (SOPs), and work instructions.
  • Collaborate with production, quality, and maintenance teams to implement process improvements.
  • Analyse production data to identify trends, root causes of problems, and opportunities for improvement.
  • Design and implement effective layouts for production lines and workstations.
  • Support the implementation of new equipment and technologies.
  • Provide training and mentorship to production staff and junior engineers on Lean and process improvement techniques.

Qualifications and Experience:
  • Bachelor's degree in Industrial Engineering, Manufacturing Engineering, or a related field.
  • Minimum of 6 years of experience in industrial engineering, with a strong focus on Lean Manufacturing and process improvement in a manufacturing setting.
  • Proven track record of successfully implementing Lean Six Sigma projects and achieving measurable results.
  • Expertise in Lean tools and methodologies (e.g., VSM, Kaizen, Poka-Yoke).
  • Proficiency in data analysis and statistical tools.
  • Experience with CAD software for layout design is desirable.
  • Excellent problem-solving, analytical, and critical thinking skills.
  • Strong communication, leadership, and interpersonal abilities.
  • Ability to influence and drive change within an organisation.
  • Project management skills and experience.

This is a vital on-site role within our Southampton facility. We are committed to operational excellence and offer a competitive salary, excellent benefits, and significant opportunities for professional growth and development.
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Lead Process Engineer - Lean Manufacturing

LE1 6AA Leicester, East Midlands £55000 Annually WhatJobs

Posted 8 days ago

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full-time
Our client, a prominent player in the industrial manufacturing sector, is seeking a highly skilled and motivated Lead Process Engineer to drive operational excellence and efficiency. This position is located in Leicester, Leicestershire, UK and requires a hands-on approach to optimizing manufacturing processes. You will be instrumental in developing, implementing, and sustaining lean manufacturing principles and methodologies throughout the production environment. The Lead Process Engineer will analyze existing workflows, identify bottlenecks and areas for improvement, and design innovative solutions to enhance productivity, quality, and safety.

Key responsibilities include leading cross-functional teams in continuous improvement initiatives, such as Kaizen events and value stream mapping. You will be responsible for establishing and monitoring key performance indicators (KPIs) related to production efficiency, waste reduction, and quality control. The ideal candidate will possess a deep understanding of Six Sigma principles, statistical process control (SPC), and various lean manufacturing tools. You will mentor and guide junior engineers and production staff on best practices, fostering a culture of continuous improvement. This role requires excellent analytical, problem-solving, and project management skills, with a proven ability to manage complex projects from initiation to completion. You will work closely with operations management to develop strategic plans for process optimization and technology adoption. Strong communication and interpersonal skills are essential to effectively collaborate with diverse teams and drive change. This is a vital role for an experienced engineer committed to transforming manufacturing processes and achieving world-class operational performance.
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