41 Senior Stress Engineer jobs in the United Kingdom

Role: Stress Engineer

Location: Farnborough

Duration: 12 months (Likely extensions) (Possibility for perm)

Rate: 60 per hour (Via Umbrella, Inside IR35)

We are looking for an enthusiastic Senior Stress and Structural Analysis Engineer to work as part of a multi-disciplined team of engineers to develop modifications and trials installations to the QinetiQ fleet of aircraft (both fixed wing and rotorcraft) and customer's aircraft to defined customer requirements. The role will require Finite Element Analysis, hand calculation and compilation of reports, as well as on aircraft surveys and tests to Stress Office and AEC processes to certify the designs to Regulatory Specifications. The role is for an experienced senior engineer with a minimum of 5 years' experience working on aerospace products and/or aircraft modifications.

Candidates with experience as a Compliance Verification Engineer (CVE) for a CAA / EASA 21J and/or MAA DAOS organisation is highly desirable.

Additional project work may include activities in other domains, including review of structures documents and weapons R&D.

Key accountabilities:

• Carry out static strength, vibration and fatigue & damage tolerance analysis of airframe modifications and installations using classical hand calculation methods and Finite Element Analysis methods.
• Production of formal calculations and supporting documentation to verify the designs meet the regulatory requirements.
• Be able to devise and conduct tests of structures (i.e. modal testing) to demonstrate compliance or validate analyses.
• Hold a calculation and drawing checking competency.
• Support to improving methods and processes within the team
• Support the design teams for aircraft surveys
• Support to Design Reviews and other meetings including presentations of findings and recommendations
• Ensure tasks are completed to agreed milestones, budgets, and to a high standard
• Prepare high-quality technical reports and presentations, with traceability back to calculations and source data
• Able to mentor junior staff and advise on the development of designs through explanation of stress requirements

Specific domain knowledge:

• Experience in conducting structural analysis calculations relating to aircraft modifications to primary and secondary structures using both classical hand calculation methods and finite element analysis. Expert use of FEMAP/NX Nastran or Hyperworks, as well as Abaqus is required.
• Experience in conducting fatigue & damage tolerance analysis of aircraft structures.
• Experience in the analysis of both metallic and composite structures
• Experience of documenting stress calculations and reports to a high standard using MathCad / PTC Prime, Microsoft Word and Excel.
• Knowledge and understanding of EASA Certification standards e.g. CS-23, CS-25, CS-27 and CS-29 and equivalent civil standards. Knowledge and understanding of Defence Standard 00-970 is desirable.
• Compliance Verification Engineer experience is highly desirable.

Qualifications

• Minimum of a Bachelor's Degree in Aerospace or Mechanical Engineering.
• Chartered Engineer (IMechE or RAeS or similar) is advantageous.

Job Title: Repair Stress Engineer

Location: Filton, UK (60% Onsite Minimum)

Duration: 6 Months Contract - Possibility of extension

Job Description:

• Perform static strength analysis for aircraft repairs using approved engineering methods and tools.
• Create, compile, and coordinate static strength justification reports and related technical documentation.
• Plan, monitor, and execute repair engineering tasks to meet customer timelines, ensuring quality and efficiency.
• Collaborate with Repair Design and F&DT Engineers to develop optimal repair solutions.
• Utilize static strength analysis tools such as ISAMI and Mathcad for structural assessments.
• Apply fundamental static stress analysis methods and develop these as needed for repair justification.
• Manage multiple priorities in a fast-paced environment while maintaining cost, time, and quality targets.
• Communicate effectively both verbally and in writing to support teamwork and stakeholder engagement.
• Maintain up-to-date knowledge of aerospace repair standards, preferably with Airbus structural familiarity and FE analysis exposure.

Stress Engineer – Motorsport / Applied Engineering / Formula 1

Location: Northamptonshire

A fantastic opportunity has arisen for a highly skilled Stress Engineer to join a world-leading engineering team supporting the development of cutting-edge motorsport and high-performance vehicle technologies. This role is suited to an experienced engineer with a deep understanding of structural analysis and a passion for delivering performance-driven, lightweight, and reliable designs.

Working within a fast-paced, collaborative environment, you’ll play a key role in ensuring the structural integrity and safety of critical components and systems across a wide range of advanced engineering projects.

Key Responsibilities

• Perform detailed structural and fatigue analysis of components and assemblies using both analytical and FEA methods (linear, non-linear, static, dynamic).
• Provide stress justification for both metallic and composite components across structures such as suspension, chassis, powertrain mounts, crash structures, and bodywork.
• Work closely with design, materials, manufacturing, and test teams to provide clear and actionable feedback during design development.
• Develop and execute analysis methodologies that meet project-specific requirements for performance, reliability, and compliance.
• Support testing and validation activities, including test planning, correlation, and failure investigations.
• Generate high-quality stress reports and documentation to support technical reviews and approvals.

Required Skills & Experience

• Proven experience in stress/structural analysis engineering , ideally within motorsport, Formula 1, aerospace, or other high-performance sectors .
• Strong proficiency in finite element analysis (FEA) tools such as ANSYS, HyperWorks, OptiStruct, Abaqus, or Nastran.
• Experience with composite and metallic structures , including understanding of laminate theory, failure modes, and material behaviour under load.
• Sound analytical skills with the ability to apply classical hand-calculation methods to validate or supplement FEA.
• Good knowledge of CAD systems (Siemens NX or CATIA V5/3DX) for geometry interrogation and preparation.
• Familiarity with relevant industry standards, load case development, and safety factors.
• Excellent problem-solving, documentation, and communication skills.
• Ability to work effectively within multidisciplinary teams and under tight project deadlines.

WHJS1_UKTJ

Copello are seeking a Stress Analysis Engineer to join ateam in Huddersfield. As a key member of the team, you will be responsible for conducting stress analysis on various engineering projects, ensuring the structural integrity and reliability of products. The ideal candidate will work as part of a team on all phases of the project life cycle including design, demonstration, development, producti.

Belcan are looking for a Team Lead Stress Engineer based in either Derby or Glasgow.

Are you an experienced Stress Engineer, used to leading teams of other Stress Engineers and want to work on new technology for Gas Turbines?

The team leader will be the direct supervisor for the engineers assigned to their team with a strong focus on engineering delivery and quality, providing a focal for technical governance and support to the team.

Key Responsibilities

• Conduct detailed stress analysis (static, fatigue, creep, vibration) on rotatives such as discs, shafts, and blades.
• Utilize FEA tools (ANSYS, ABAQUS) and classical hand calculations to validate designs.
• Support lifing assessments and damage tolerance evaluations in compliance with FAR/EASA certification standards.
• Collaborate with cross-functional teams in design, materials, and manufacturing to optimize component performance.
• Prepare and present technical documentation and stress reports for internal and external stakeholders, including airworthiness authorities.

Essential Skills & Experience

• Degree in Mechanical or Aerospace Engineering, with a focus on rotating machinery.
• Strong proficiency in FEA and fatigue/fracture mechanics.
• Familiarity with aeroengine lifing methodologies and service experience data.
• Experience with high-temperature materials and centrifugal stress analysis.

What's in it for you if you join?

We offer a competitive base salary, work/life balance, continuous personal development and training, pension scheme, life assurance, 25 days of holiday + BH, 24/7 mental health hotline / online GP, discounted gym membership, virtual physio / gym classes, access to nutritional advice, discounted eye care, and free financial advice service. EV salary sacrifice car scheme. You'll also be joining a supportive team that values your contributions and is committed to your professional growth.

About Us

Belcan, a Cognizant company, is a global force in technical services and engineering consultancy. Our legacy is built on delivering high-quality outputs and our unwavering commitment to developing the next generation of technical consultants and specialist engineers. Our expertise is vast, spanning across various engineering industries including aerospace, defence, marine, nuclear, automotive, and cyber security.

This vacancy is being advertised by Belcan.

On behalf of our client, we are seeking a Repair Stress Engineer to join on an initial 10-month contract. As a Repair Stress Engineer, you will be responsible for the analysis and justification of metallic and composite wing structures for static strength to support structural repairs according to validated methods.

Role: Repair Stress Engineer

Pay: Up to 46 per hour Via Umbrella

Location: Filton

Contract: Monday- Friday, 35Hours per week, 10 Month contract

IR35 Status: Inside

Security Clearance : BPSS

Responsibilities

• Perform static strength analysis for repairs using Airbus approved methods and tools
• Create, compile and co-ordinate static strength justification reports and associated engineering documentation
• Ensure all tasks and activities required for Repair Engineering are correctly planned, monitored and executed to achieve customer time scales
• Work in conjunction with the Repair Design and F&DT Engineers to develop optimum repairs

Essential Skills

• The requirement is for an Engineer with an Aerospace Engineering background, with experience of how airframe repairs are developed and justified
• You are able to manage multiple priorities to time, cost and quality in a challenging and fast paced environment
• You enjoy working as part of a team to develop effective solutions to complex technical problems and ensure efficient delivery of tasks
• Aerospace Engineering degree (or equivalent) and relevant engineering experience
• Experience of static analysis of aircraft structures using a range of hand and computer methods
• An understanding of the fundamental methods of static stress analysis and an ability to develop these methods
• Knowledge and experience of using Airbus static strength analysis tools and methods (including ISAMI and Mathcad)
• Experience of compiling static strength justification reports to Airbus standards and ways of working
• Good interpersonal and communication skills (both written and verbal)

If you are interested in applying for this position and you meet the requirements, please send your updated CV to: Natalie Dalkin at Line Up Aviation

Line Up Aviation has carved its own place in the recruitment of Aviation and Aerospace personnel all over the world for more than 30 years. We work with some of the industry's best known companies who demand the highest standard of applicants.

"Follow @LineUpAviation on Twitter for all of our latest vacancies, news and pictures from our busy UK Head Office. Interact with us using the #LineUpAviation tag at anytime! Thank you for your follow!"

Our client is seeking a talented Static Stress Engineer to join their team in Filton. As a Static Stress Engineer, you will be responsible for performing stress analysis on the company's wing structures, investigating potential design improvements, and documenting static justifications of modifications and risk assessments of in-service occurrences.

Key Responsibilities of the Static Stress Engineer:

- Produce and collate data to enable trade studies and impact analysis, potentially including RF mitigations.
- Conduct static stress analysis of fixed-wing structures using the company's proprietary tools and methods.
- Compile static stress certification dossiers for both composite and metallic components.
- Perform pre-approval checks and approvals of dossiers if you hold a delegated signatory status.
- Collaborate closely with the wing teams to ensure seamless progress.
- Report on the progression of deliverables to the Delivery Team Leader.
- Functionally report to the Senior/Lead Stress Engineer on the work package.

Ideal Qualifications and Experience for the Static Stress Engineer:

- Proven experience within an aerospace environment.
- Prior experience of working within the company.
- Hands-on experience in airframe certification analysis, including in-service work.
- Demonstrated strength in problem-solving and finding analytical solutions.
- Ability to meet agreed delivery plans and report on the progression of deliverables.

Desirable Qualifications:

- Degree in Engineering or a relevant discipline.
- Delegated signatory status.
- Strong working knowledge of Nastran, Hyperworks, Python scripting, and ISAMI.
- Understanding of wing structures.

If you are interested in this position please apply with your updated CV and one of our consultants will be in touch.

Carbon60, Lorien & SRG - The Impellam Group STEM Portfolio are acting as an Employment Business in relation to this vacancy.