69 Process Optimization jobs in the United Kingdom
Operations Technician
London, London
px Group
Posted 6 days ago
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Our Business
px PEOPLE, their commitment to excellence, innovation and teamwork, are the reason for px Group’s continuing growth and success story. We aim to be the elite provider of operations management, engineering services and energy management solutions in high hazard, highly regulated industries nationally and as we grow, across Europe and globally. For more information visit
Department: Operations
Location: Beckton
Our Business
px PEOPLE, their commitment to excellence, innovation and teamwork, are the reason for px Group’s continuing growth and success story. We aim to be the elite provider of operations management, engineering services and energy management solutions in high hazard, highly regulated industries nationally and as we grow, across Europe and globally. For more information visit Beckton CHiP plant is designed to have an overall world-leading electrical efficiency of more than 55%, and export up to 17MW of electricity. The plant uses bioliquid fuels classified as renewable and sustainable such as tallow, used cooking oil soya oil and rapeseed oil to power a marine diesel engine. Renewable waste heat from the plant is used in the adjacent gas pressure reduction station owned by Cadent, enabling it to reduce the use of its existing gas heaters and let down the gas pressure for distribution.
The Opportunity
We are now recruiting for an Operations Technician.
In this role you will be responsible for the safe, efficient operation, maintenance & improvement of the CHiP in line with business and statutory needs. This is a dual operational and maintenance role working as part of a shift team.
You’ll be supported with personalised on the job training, coaching, mentoring and twice-yearly development and performance reviews to help maintain & develop your contributions and competence.
Key Responsibilities
- Following assigned targets ensure safe, environmental & statutory compliant CHiP operation and maintenance which meets and mitigates the CHiP operating requirements.
- Monitoring, inspecting and controlling plant parameters & providing appropriate first line maintenance.
- Interpret and control plant operations through general plant and data presented via a DCS.
- Identify, assist & respond effectively to operational demands achieving safe, efficient generation within prescribed limits during routine, foreseeable deviation and emergency operating conditions.
- Provide plant systems start up and shutdown services and participate in emergency shutdown procedures.
- Identify and immediately report plant defects, observations and anomalies that have, or have the potential to affect the safety of the process or which are noted to be abnormal to usual operations.
- Complete plant routine duties maintaining commercial performance, availability and reliability.
- Complete assigned safety duties including px safe systems of work, setting people to work & housekeeping.
- Assist the Operations Supervisor and other designated px personnel on projects and outage preparation.
- Control raw material offloading including road tanker fuel, oil and Urea. Ensure each product is diverted to the dedicated storage tanks & sampling activities are conducted & documented enabling Ofgem compliance.
- Complete required training to develop and maintain competence in completion of required job responsibilities including to HV authorised person under the px safe systems of work requirements.
- In line with business & statutory requirements, develop & maintain documentation, records & procedures.
- Provide relevant operational advice and guidance to other Operations and Beckton CHiP team members.
Minimum Requirements:
- NVQ L3 or time served apprenticeship in an engineering or process discipline.
- Previous experience contributing to a continuous process/production/operational environment.
- First line maintenance experience.
- Able to follow procedures, systems & processes.
- Experience supporting planning & outage management.
- Fault finding, route cause analysis, problem solving, data monitoring.
- Able to make practical recommendations to continually improve operations.
- Knowledge and understanding of Safe System of Work processes & procedures.
- Knowledge and understanding of Permit to work: risk assessments & method statements.
What you will receive from us:
25 days holiday plus bank holidays
Contribution towards eye test and glasses
Online company discount benefits site including cinema tickets and gym membership discount
Long Service Awards
Employee recognition scheme – ELITE Awards
Employee Assistance Programme
Flexible Benefits Package
Onsite parking
We are committed to equality of opportunity for all staff and applications from individuals are encouraged regardless of age, disability, sex, gender reassignment, sexual orientation, pregnancy and maternity, race, religion or belief and marriage and civil partnerships.
Please note this role may close early or be extended depending on the volume of applications.
Seniority level
- Seniority level Entry level
- Employment type Full-time
- Job function Management and Manufacturing
- Industries Oil and Gas
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Senior Process Optimization Engineer
LE1 6AN Leicester, East Midlands
£60000 Annually
WhatJobs
Posted today
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Our client is seeking an experienced and highly skilled Senior Process Optimization Engineer to join their remote engineering team. This pivotal role will focus on analyzing, redesigning, and improving industrial processes to enhance efficiency, reduce costs, and ensure the highest quality standards. You will be instrumental in identifying bottlenecks, inefficiencies, and areas for improvement within complex manufacturing and operational environments. Your responsibilities will include conducting detailed process mapping, data analysis, and root cause investigations. You will develop and implement innovative solutions, utilizing lean manufacturing principles, Six Sigma methodologies, and other continuous improvement techniques. The successful candidate will collaborate closely with cross-functional teams, including operations, quality assurance, and R&D, to implement process changes and drive sustainable improvements. Essential qualifications include a strong background in industrial engineering or a related field, coupled with significant experience in process improvement and optimization. Expertise in statistical process control (SPC), simulation software, and project management is crucial. You should have a proven ability to manage complex projects from conception through to implementation and validation. This position is fully remote, providing an excellent opportunity to apply your engineering expertise without geographical constraints. You will work within a collaborative virtual environment, contributing to significant operational advancements for a diverse range of industrial clients. We are looking for a proactive, problem-solving individual with excellent analytical and communication skills, capable of influencing stakeholders at all levels. This role offers the chance to make a substantial impact on operational performance and career growth within a respected organization. If you are passionate about driving efficiency and possess a deep understanding of industrial processes, this remote opportunity is ideal for you. You will be at the forefront of implementing best practices and shaping operational excellence remotely.
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1
Senior Process Optimization Engineer
AB10 1BB Aberdeen, Scotland
£55000 Annually
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Posted today
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Our client is seeking a highly motivated and experienced Senior Process Optimization Engineer to join their dynamic team. This is a fully remote position, offering the flexibility to work from anywhere within the UK. The successful candidate will be instrumental in driving significant improvements across our client's industrial processes, focusing on efficiency, quality, and cost reduction. You will be responsible for analyzing complex manufacturing and operational data, identifying bottlenecks, and developing innovative solutions to enhance productivity. This role requires a deep understanding of lean manufacturing principles, Six Sigma methodologies, and advanced statistical analysis techniques.
Key responsibilities will include:
Key responsibilities will include:
- Conducting detailed process audits and mapping to identify areas for improvement.
- Developing and implementing process changes, monitoring their impact, and ensuring sustained gains.
- Collaborating with cross-functional teams, including operations, R&D, and quality assurance, to drive process initiatives.
- Utilizing simulation and modeling tools to predict the outcome of process modifications.
- Creating and maintaining comprehensive documentation for all process designs and improvements.
- Mentoring junior engineers and sharing best practices in process optimization.
- Staying abreast of the latest industry trends and technologies in industrial engineering.
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2
Senior Process Optimization Engineer
M1 1AA Manchester, North West
£65000 Annually
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Posted today
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Our client is seeking a highly motivated and experienced Senior Process Optimization Engineer to join their dynamic engineering team. This is a fully remote position, offering the flexibility to work from anywhere in the UK. The successful candidate will be instrumental in analyzing, designing, and implementing improvements to complex industrial processes. You will leverage your deep understanding of lean manufacturing principles, Six Sigma methodologies, and statistical process control to drive efficiency, reduce waste, and enhance product quality. Your responsibilities will include conducting detailed process mapping, identifying bottlenecks, and developing data-driven solutions. You will also be involved in the simulation and testing of new process designs before implementation, collaborating closely with cross-functional teams, including operations, quality assurance, and R&D. This role requires a proactive approach to problem-solving and a passion for continuous improvement. The ideal candidate will possess excellent analytical skills, a strong technical background in industrial engineering, and the ability to communicate complex technical information effectively to diverse audiences, both verbally and in writing. Proficiency in simulation software and data analysis tools is essential. While the role is remote, occasional virtual team meetings and project collaborations will be expected, requiring strong self-discipline and time management skills. This is an exceptional opportunity to make a significant impact on our client's operational excellence. We are looking for individuals who are results-oriented, possess exceptional attention to detail, and are eager to contribute to a forward-thinking organization committed to innovation and sustainability. The ability to work autonomously and manage multiple projects simultaneously is crucial for success in this remote capacity. Join us and be at the forefront of shaping efficient and effective industrial operations across the globe.
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3
Senior Process Optimization Engineer
CB2 1LW Cambridge, Eastern
£60000 Annually
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Posted today
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Our client, a leader in advanced manufacturing solutions, is seeking a highly analytical and results-driven Senior Process Optimization Engineer to join their dedicated, fully remote team. This pivotal role involves identifying inefficiencies, developing innovative solutions, and implementing improvements across various industrial processes to enhance productivity, quality, and cost-effectiveness. You will leverage your expertise in industrial engineering principles and data analysis to drive tangible business outcomes from your UK-based remote office.
Key Responsibilities:
Qualifications:
Key Responsibilities:
- Analyze existing industrial processes to identify bottlenecks, inefficiencies, and areas for improvement using data-driven methodologies.
- Develop and implement strategies for process optimization, including lean manufacturing, Six Sigma, and automation initiatives.
- Design and conduct experiments to test and validate process improvements, collect and analyze data, and interpret results.
- Create detailed process documentation, including flowcharts, standard operating procedures (SOPs), and performance metrics.
- Collaborate with cross-functional teams (e.g., operations, quality, R&D) to implement process changes and ensure successful integration.
- Utilize process simulation software and data analytics tools to model and predict the impact of proposed changes.
- Develop and track key performance indicators (KPIs) to monitor process efficiency, throughput, and resource utilization.
- Identify opportunities for automation and implement solutions to streamline operations and reduce manual intervention.
- Ensure all process improvements comply with relevant industry standards, safety regulations, and quality management systems.
- Provide training and mentorship to operational staff on new processes and best practices.
- Prepare comprehensive reports and presentations for management, outlining findings, recommendations, and progress on optimization projects.
- Stay abreast of emerging technologies and best practices in industrial and process engineering.
Qualifications:
- Master's or Bachelor's degree in Industrial Engineering, Chemical Engineering, Mechanical Engineering, or a related field.
- A minimum of 7 years of experience in process engineering, optimization, or a similar role within a manufacturing or industrial environment.
- Proven track record of successfully implementing process improvements and achieving measurable results.
- Expertise in Lean Manufacturing, Six Sigma (Green Belt or Black Belt certification preferred), and statistical process control (SPC).
- Proficiency in data analysis tools (e.g., Minitab, Excel, Python for data analysis) and process simulation software.
- Excellent analytical, problem-solving, and critical thinking skills.
- Strong project management capabilities, with the ability to manage multiple initiatives simultaneously.
- Exceptional communication and interpersonal skills, with the ability to influence stakeholders at all levels.
- Experience working in a remote or distributed team environment.
- Adept at creating clear and concise technical documentation.
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4
Senior Process Optimization Engineer
PO1 3AX Portsmouth, South East
£50000 Annually
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Posted today
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Our client is seeking a highly skilled and motivated Senior Process Optimization Engineer to join their dynamic team in Portsmouth, Hampshire, UK . This is an exciting opportunity for an experienced professional to drive significant improvements across manufacturing and operational processes. You will be responsible for analyzing existing workflows, identifying bottlenecks, and developing innovative solutions to enhance efficiency, reduce costs, and improve product quality. The role involves close collaboration with production teams, management, and other engineering disciplines to implement sustainable changes. Your expertise will be crucial in leveraging data analytics, lean manufacturing principles, and Six Sigma methodologies to achieve operational excellence. Key responsibilities include designing and implementing new process layouts, developing performance metrics and monitoring systems, conducting root cause analysis for recurring issues, and leading cross-functional teams on continuous improvement projects. You will also be involved in the evaluation and selection of new technologies and equipment to support process upgrades. A strong understanding of statistical process control (SPC) and simulation tools is essential. The ideal candidate will possess a Bachelor's or Master's degree in Industrial Engineering, Manufacturing Engineering, or a related field, coupled with at least 5 years of progressive experience in process optimization or industrial engineering roles within a manufacturing environment. Excellent analytical, problem-solving, and communication skills are paramount. Experience with CAD software and project management methodologies is highly desirable. This role offers a hybrid working arrangement, balancing on-site collaboration with remote flexibility, and presents a competitive salary and benefits package.
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5
Principal Chemical Engineer - Process Optimization
NE6 1AA Newcastle upon Tyne, North East
£60000 Annually
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Our client, a prominent force in the chemical industry, is seeking an exceptional Principal Chemical Engineer to join their esteemed team in **Newcastle upon Tyne, Tyne and Wear, UK**. This senior role is pivotal in driving process innovation, optimization, and efficiency across their manufacturing operations. You will be responsible for leading complex engineering projects, developing advanced process designs, and implementing cutting-edge solutions to enhance product quality, safety, and sustainability. Key responsibilities include conducting in-depth process analysis, identifying areas for improvement, and designing and piloting new chemical processes or modifications. You will also be involved in ensuring compliance with environmental regulations, HAZOP studies, and process safety management. Collaboration with cross-functional teams, including research and development, operations, and quality assurance, will be essential. The ideal candidate will possess extensive experience in chemical process engineering, with a strong understanding of thermodynamics, fluid dynamics, and reaction engineering. Excellent analytical, problem-solving, and project management skills are crucial. We are looking for a visionary engineer who can mentor junior staff, lead technical initiatives, and contribute significantly to the company's technological advancement and operational excellence.
Key Responsibilities:
Key Responsibilities:
- Lead the design, development, and optimization of chemical processes.
- Conduct feasibility studies and technical assessments for new process technologies.
- Analyze process data to identify opportunities for efficiency and cost reduction.
- Develop and implement process improvements and control strategies.
- Ensure compliance with all relevant safety, environmental, and regulatory standards.
- Conduct Process Hazard Analyses (PHAs) and HAZOP studies.
- Provide technical expertise and mentorship to engineering teams.
- Collaborate with R&D and operations to scale up processes from lab to plant.
- Manage engineering projects from concept through to implementation.
- Bachelor's or Master's degree in Chemical Engineering.
- Minimum of 8 years of experience in chemical process engineering.
- Proven track record in process design, optimization, and scale-up.
- Expertise in thermodynamics, fluid mechanics, heat transfer, and reaction engineering.
- Strong understanding of process safety management (PSM) and HAZOP methodologies.
- Experience with process simulation software (e.g., Aspen Plus, HYSYS).
- Excellent analytical, problem-solving, and project management skills.
- Strong leadership and communication abilities.
- Chartered Engineer (CEng) status is highly desirable.
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6
Principal Industrial Engineer - Process Optimization
RG1 1DN Reading, South East
£65000 Annually
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Posted today
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Our client is looking for a highly experienced Principal Industrial Engineer to lead process optimization initiatives within their manufacturing operations based in **Reading, Berkshire, UK**. This senior role requires a visionary leader with a deep expertise in lean manufacturing, Six Sigma, and continuous improvement methodologies. You will be responsible for identifying inefficiencies, developing innovative solutions, and implementing process improvements to enhance productivity, quality, and cost-effectiveness across the organization. Key responsibilities include conducting detailed process analysis, designing optimized workflows, implementing new technologies, and leading cross-functional teams on improvement projects. You will mentor junior engineers and contribute to the strategic planning of operational excellence. The ideal candidate will have a Master's degree in Industrial Engineering, Manufacturing Engineering, or a related discipline, along with a minimum of 8 years of progressive experience in industrial engineering, with a strong focus on process improvement in a manufacturing environment. Certifications such as Lean Six Sigma Black Belt are highly preferred. Exceptional analytical, problem-solving, and project management skills are essential. This is an office-based role, demanding on-site presence to drive tangible improvements within the operational environment and collaborate closely with production teams.
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7
Principal Chemical Engineer - Process Optimization
SO14 0AD Southampton, South East
£70000 Annually
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Posted today
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Our client is seeking a highly skilled Principal Chemical Engineer to join their innovative team in Southampton, Hampshire, UK . This senior role will focus on the design, development, and optimization of chemical processes for a range of industrial applications. The ideal candidate will possess extensive experience in process simulation, scale-up, and troubleshooting, with a strong emphasis on efficiency, safety, and sustainability.
Key Responsibilities:
Key Responsibilities:
- Lead the design and modification of chemical processes, ensuring safety, efficiency, and environmental compliance.
- Utilize process simulation software (e.g., Aspen Plus, HYSYS) to model, analyze, and optimize plant operations.
- Conduct rigorous process hazard analyses (PHAs), including HAZOP studies, to identify and mitigate risks.
- Oversee the scale-up of laboratory processes to pilot and commercial production.
- Develop and implement strategies for process intensification and waste reduction.
- Troubleshoot complex operational issues, providing technical solutions and implementing corrective actions.
- Mentor and guide junior chemical engineers, fostering a culture of continuous improvement.
- Collaborate with cross-functional teams, including R&D, manufacturing, and quality assurance.
- Prepare detailed technical reports, specifications, and process documentation.
- Manage project budgets and timelines, ensuring successful project delivery.
- Stay current with emerging technologies and best practices in chemical engineering.
- Contribute to the development of intellectual property and technical innovation.
- Master's or PhD in Chemical Engineering.
- Minimum of 10 years of relevant industry experience in process design and optimization.
- Expertise in process simulation software and thermodynamic modeling.
- In-depth knowledge of process safety management (PSM) principles and regulations.
- Proven experience with process scale-up and troubleshooting in an industrial setting.
- Strong analytical, problem-solving, and project management skills.
- Excellent communication and interpersonal abilities, with the capacity to lead technical discussions.
- Membership in a professional engineering body (e.g., IChemE) is highly desirable.
- Demonstrated ability to work independently and as part of a team.
- Experience in specialty chemicals or fine chemical manufacturing is a plus.
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8
Senior Industrial Engineer - Process Optimization
L1 8JQ Liverpool, North West
£55000 Annually
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Posted today
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Our client is seeking a highly analytical and experienced Senior Industrial Engineer to focus on process optimization within their manufacturing operations in Liverpool, Merseyside, UK . This key role involves analysing existing production processes, identifying inefficiencies, and implementing data-driven solutions to enhance productivity, reduce costs, and improve product quality. The ideal candidate will possess a strong understanding of lean manufacturing principles, Six Sigma methodologies, and statistical process control (SPC), coupled with hands-on experience in process improvement projects. You will be responsible for mapping complex workflows, collecting and analysing production data, and developing innovative solutions for process bottlenecks and waste reduction. Key duties include designing and implementing layout changes, optimising material flow, and evaluating new manufacturing technologies. The Senior Industrial Engineer will collaborate closely with production teams, quality assurance, and management to ensure seamless implementation of improvement initiatives and to foster a culture of continuous improvement. Strong project management skills, excellent problem-solving abilities, and proficiency in relevant software (e.g., CAD, simulation software, statistical analysis tools) are essential. This position requires a proactive approach to identifying opportunities for enhancement and a commitment to achieving measurable results. Our client offers a dynamic work environment, opportunities for professional development, and the chance to make a significant impact on operational excellence. You will be at the forefront of driving efficiency and innovation within the manufacturing sector.
Responsibilities:
Responsibilities:
- Analyse current manufacturing processes to identify areas for improvement.
- Apply lean manufacturing and Six Sigma methodologies to optimise efficiency.
- Develop and implement strategies for waste reduction and cost savings.
- Design and improve plant layouts and material flow.
- Utilise statistical methods and tools for process analysis and control.
- Lead cross-functional teams on process improvement projects.
- Develop and maintain process documentation and standard operating procedures.
- Evaluate and recommend new manufacturing technologies and equipment.
- Monitor key performance indicators (KPIs) for production processes.
- Train and mentor junior engineers and production staff on best practices.
- Bachelor's degree in Industrial Engineering, Manufacturing Engineering, or a related field.
- Lean Six Sigma Green Belt or Black Belt certification.
- Minimum of 6 years of experience in industrial engineering, focusing on process optimization.
- Proven experience in implementing lean manufacturing and Six Sigma projects.
- Proficiency in statistical software and process simulation tools.
- Strong analytical and problem-solving skills.
- Excellent project management and communication abilities.
- Experience with CAD software and manufacturing systems.
- Ability to work effectively within a manufacturing environment.
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